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Mazda Miata 1991-1993 Service Repair Workshop Manual
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Basic Information Identification Make: Mazda Model: Miata Model Code: NA (First Generation) Applicable Years: 1991, 1992, 1993 Introduction Market Position Target Audience: DIY enthusiasts, independent auto repair professionals, and owners...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | Miata |
| Model Code: | NA (First Generation) |
| Applicable Years: | 1991, 1992, 1993 |
| Introduction | |
| Market Position | |
| Target Audience: | DIY enthusiasts, independent auto repair professionals, and owners seeking informed communication with technicians. |
| Competitive Analysis | |
| Comparison To Other Manuals: | Provides factory-level detail, superior to generic Haynes or Chilton manuals for in-depth repairs. Vehicle-specific, not generic. |
| Key Features | |
| Value Proposition: | Saves money on repairs, empowers owners with knowledge, ensures correct maintenance and repair procedures, includes crucial diagrams and schematics. |
| Manual Details | |
| Coverage Areas | |
| Systems Covered: | ['General Information', 'Engine Mechanical System', 'Engine Electrical System', 'Emission Control System', 'Fuel System', 'Clutch System', 'Manual Transaxle System', 'Automatic Transaxle System', 'Driveshaft and Axle', 'Suspension System', 'Steering System', 'Restraint System', 'Brake System', 'Body (Interior and Exterior)', 'Body Electrical System', 'Heating, Ventilation, Air Conditioning (HVAC)'] |
| Page Count | |
| Estimated Page Count: | Comprehensive (Exact page count not specified, but coverage implies a full factory manual equivalent) |
| Manual Type | |
| Type: | Service Repair Workshop Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Mechanical: | Detailed procedures for engine assembly, disassembly, cylinder head, crankshaft, connecting rods, pistons, valve train, timing belt, lubrication, and cooling systems. |
| Engine Electrical: | Wiring diagrams, component locations, ignition system, starting system, charging system, fuel injection system, and diagnostic procedures. |
| Emission Control: | Information on emissions systems, evaporative emission control (EVAP), exhaust gas recirculation (EGR), and diagnostic trouble codes (DTCs) related to emissions. |
| Fuel System: | Fuel pump, fuel injectors, fuel pressure regulator, fuel tank, fuel lines, and diagnostic procedures for fuel delivery. |
| Drivetrain: | Clutch system (including clutch disc, pressure plate, release bearing), manual transmission (gearbox overhaul, ratios), automatic transmission (if applicable), driveshaft, differential, and axles. |
| Suspension Steering: | Front and rear suspension components (shocks, springs, control arms, bushings), steering gear, power steering system (if equipped), alignment specifications. |
| Brakes: | Front and rear brake system components, hydraulic system, parking brake, ABS system (if equipped), and brake bleeding procedures. |
| Body Interior Exterior: | Body panel removal and installation, interior trim, seating, doors, hood, trunk, convertible top mechanism, and cosmetic repairs. |
| Body Electrical: | Lighting system, wipers, horn, power windows, power locks, mirrors, instrument cluster, and body control modules. |
| HVAC: | Air conditioning system, heating system, ventilation, refrigerant handling, and component replacement. |
| Procedures Included | |
| Maintenance: | Oil changes, filter replacements, spark plug replacement, fluid checks and changes, belt inspections and replacement, battery maintenance. |
| Repair: | Step-by-step instructions for component replacement, system diagnostics, and adjustments for all major vehicle systems. |
| Troubleshooting: | Diagnostic charts, common problems and their solutions, wiring schematic interpretation for fault finding. |
| Technical Depth | |
| Depth: | Comprehensive: Covers basic maintenance to advanced diagnostics and complete rebuild procedures, mirroring factory service information. |
| Manual Specifications | |
| File Format | |
| File Format: | PDF (Adobe Acrobat Reader required) |
| Print Quality | |
| Printability: | Yes, all pages are printable |
| Binding Type | |
| Binding Type: | N/A (Digital format) |
| Paper Type | |
| Paper Type: | N/A (Digital format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | 1.6L DOHC Inline-4 (B6ZE) |
| Performance | |
| Horsepower: | 116 hp @ 6500 rpm (for 1991-1993 models) |
| Torque: | 100 lb-ft @ 5000 rpm (for 1991-1993 models) |
| Fuel System | |
| Fuel Delivery: | Electronic Fuel Injection (EFI) |
| Engine Mechanical | |
| Bore X Stroke: | 78.0 mm x 83.6 mm |
| Compression Ratio: | 9.0:1 |
| Firing Order: | 1-3-4-2 |
| Transmission | |
| Standard | |
| Transmission Type: | 5-speed Manual (FS5W71C) |
| Optional | |
| Transmission Type: | 4-speed Automatic (optional) |
| Features | |
| Clutch Type: | Dry single plate, hydraulically actuated |
| Dimensions | |
| Exterior | |
| Length: | 3915 mm (154.1 in) |
| Width: | 1645 mm (64.8 in) |
| Height: | 1235 mm (48.6 in) |
| Wheelbase: | 2265 mm (89.2 in) |
| Weights | |
| Curb Weight: | Approx. 958 kg (2,112 lbs) for manual transmission models |
| Safety Features | |
| Ratings | |
| Crash Test Performance: | Early roadster designs prioritized lightweight and handling over extensive safety features. Consult specific NHTSA/IIHS reports for detailed ratings, though comprehensive data for this era might be limited. |
| Active Features | |
| Active Safety: | Four-wheel disc brakes, independent suspension for stability. |
| Passive Features | |
| Passive Safety: | Seat belts, reinforced A-pillars, padded dashboard. Early models lacked airbags. |
| Technology Features | |
| Infotainment | |
| Audio System: | Basic AM/FM radio with cassette player, optional CD player. Speaker configurations varied by trim. |
| Driver Assistance | |
| Driver Assistance Features: | Minimal to none by modern standards. Focus on driver control and feedback. |
| Connectivity | |
| Connectivity Features: | None (pre-dating modern connectivity standards like Bluetooth or USB). |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000 miles or 6 months, whichever comes first. Refer to manual for exact specification. |
| Timing Belt Replacement: | Recommended every 60,000 miles or 5 years. Critical due to interference engine design. |
| Fluid Specifications | |
| Engine Oil Type: | API SG or SH, SAE 5W-30 or 10W-30. Check manual for specific recommendations and ambient temperature suitability. |
| Coolant Type: | Mazda Long Life Coolant (Blue) or equivalent ethylene glycol-based coolant. Typically a 50/50 mix with distilled water. |
| Transmission Fluid Manual: | API GL-4 SAE 75W-90 Gear Oil. Manual may specify a specific Mazda fluid. |
| Brake Fluid Type: | DOT 3 or DOT 4. |
| Known Issues | |
| Common Problems: | Timing belt tensioner failure (can cause belt skipping/breaking), cam seal leaks, oil pan gasket leaks, rear main seal leaks, rust (especially in wheel arches, rocker panels, and sills), convertible top seal degradation, and power window regulator issues. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Philosophy: | Jinba Ittai ('horse and rider as one') - emphasis on driver connection and handling. |
| Model Evolution | |
| Na Generation Introduction: | Launched in 1989 as the MX-5 Miata, reviving the affordable, lightweight sports car market. The 1991-1993 models represent the initial production phase of the NA generation. |
| Production | |
| Manufacturing Location: | Hiroshima, Japan |
| Awards & Recognition | |
| Recognitions | |
| Automotive Journalism Awards: | Car and Driver's Ten Best list multiple times throughout its production life. |
| Ratings | |
| Overall Reception: | Universally praised for its driving dynamics, affordability, and reliability, solidifying its status as a modern classic. |