Mazda MIATA Complete Workshop Repair Manual 2000-2005

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🏷️ Basic Information Identification Make: Mazda Model: Miata Generation: NB Codes Model Code: NB (NB1, NB2) 👋 Introduction Market Position Segment: Lightweight sports car, roadster Philosophy: 'Jinba Ittai' (Horse and...

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标签: 2000 2001 2002 2003 2004 2005 Car Cars Mazda MIATA Misc

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Miata

Generation:

Codes

Model Code:

NB (NB1, NB2)

👋 Introduction

Market Position

Segment:

Lightweight sports car, roadster

Philosophy:

'Jinba Ittai' (Horse and Rider as One) driving experience

Competitive Analysis

Competitors 2000-2005:

Porsche Boxster, BMW Z3, Honda S2000, Toyota MR2 Spyder, Nissan 350Z

Key Features

Chassis Type:

Lightweight unibody construction

Powertrain Layout:

Front-engine, Rear-wheel drive (FR)

Handling Focus:

Exceptional balance, responsive steering, low center of gravity

Convertible Type:

Soft top (manual or power), optional hardtop

📋 Manual Details

Coverage Areas

Years Covered:

2000, 2001, 2002, 2003, 2004, 2005

Region Coverage:

Global (primarily North American specifications)

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Complete Workshop Repair Manual

Completeness:

Full workshop manual

Quality:

Professional quality

Language

Language:

English

Format

Format:

Digital Download (PDF)

File Format:

Searchability:

Searchable text content

Printability:

Printable pages

Device Compatibility:

PC, MAC, Tablets, Smartphones

📖 Manual Coverage

Systems Covered

Engine:

1.8L (BP-Z3) DOHC, 1.8L Turbo (BP-MZR turbocharged - specific models/years)

Transmission:

Manual (MTX-75/FS5W71C), Automatic (4-speed electronically controlled)

Drivetrain:

Rear Wheel Drive (RWD), Limited Slip Differential (LSD)

Brakes:

Front ventilated discs, Rear solid discs, ABS

Suspension:

Independent front (double wishbone), Independent rear (multi-link), Bilstein shocks (optional)

Steering:

Power-assisted rack and pinion

Cooling System:

Radiator, fan, thermostat, coolant reservoir

Fuel System:

Multi-point fuel injection (MPI), fuel pump, injectors, pressure regulator

Exhaust System:

Catalytic converter, mufflers, piping

Electrical System:

Battery, alternator, starter, ignition system, lighting, body control module (BCM)

HVAC:

Air conditioning, heating, ventilation, climate control

Body And Chassis:

Frame, body panels, doors, hood, trunk, convertible top

Interior:

Seats, dashboard, trim, upholstery

Diagnostics:

OBD-II diagnostic trouble codes (DTCs), troubleshooting procedures

Procedures Included

Maintenance:

Oil change, filter replacement, fluid checks and changes, spark plug replacement, belt inspection/replacement

Repair:

Engine component overhaul, transmission rebuilds, brake caliper replacement, suspension arm replacement, electrical component diagnosis and repair

Troubleshooting:

Step-by-step diagnostic guides for common and uncommon issues

Specifications:

Torque specifications, clearances, fluid capacities, electrical values

Installation:

Guidance for replacing major components and accessories

Wiring Diagrams:

Comprehensive electrical wiring schematics for all systems

Technical Service Bulletins:

Inclusion of relevant TSBs for common issues (if applicable to source material)

Technical Depth

Depth:

In-depth, professional level; covers basic to advanced repairs and diagnostics

⚙️ Engine Specifications

Primary Engine

Engine Code Base:

BP-Z3

Displacement Cc:

Configuration:

Inline-4, DOHC, 16-valve

Bore X Stroke Mm:

83.0 x 85.0

Compression Ratio:

9.5:1 (NB1), 10.0:1 (NB2)

Horsepower Hp Rpm:

140 hp @ 6500 rpm (NB1), 142 hp @ 6500 rpm (NB2 - non-VVT), 155 hp @ 7000 rpm (NB2 - VVT)

Torque Lb-Ft Rpm:

119 lb-ft @ 5000 rpm (NB1), 121 lb-ft @ 5000 rpm (NB2 - non-VVT), 125 lb-ft @ 5000 rpm (NB2 - VVT)

Performance

0-60 Mph Seconds:

Approx. 7.0-7.5 seconds (depending on transmission and spec)

Fuel System

Injection Type:

Sequential Multi-Port Fuel Injection (S-MPI)

Fuel Type:

Unleaded gasoline (91 octane or higher recommended)

Engine Management

Engine Control Unit (ECU) with OBD-II diagnostics

🔧 Transmission

Standard

Manual Transmission:

5-speed manual (FS5W71C)

Optional

Automatic Transmission:

4-speed automatic electronically controlled

Features

Clutch Type:

Hydraulically operated, single dry plate

Final Drive Ratio:

3.909:1 (manual), 4.100:1 (automatic)

Limited Slip Differential:

Available on Sport/Touring models (Torsen)

📐 Dimensions

Exterior

Length Mm:

Width Mm:

Height Mm:

1235 (soft top up)

Wheelbase Mm:

Track Front Mm:

Track Rear Mm:

Ground Clearance Mm:

Weights

Curb Weight Kg Approx:

1060 - 1140 (depending on trim and options)

Gross Vehicle Weight Rating Kg Approx:

Towing Capacity Kg:

Not Recommended

Cargo

Trunk Volume Liters:

🛡️ Safety Features

Ratings

NHTSA Frontal Impact Driver:

4 Stars (2000-2005 models, tested by IIHS)

NHTSA Frontal Impact Passenger:

4 Stars (2000-2005 models, tested by IIHS)

IIHS Frontal Offset Rating:

Good (for 2001-2003 models)

Active Features

Standard on all models

Traction Control:

Available on some higher trims (e.g., Sport)

Passive Features

Airbags Driver:

Standard

Airbags Passenger:

Standard

Rollover Protection:

Reinforced A-pillars, pop-up roll bar behind seats

Seatbelts:

3-point inertia-reel seat belts

💡 Technology Features

Infotainment

Audio System:

AM/FM/CD player, optional Bose premium audio system

Display:

Basic digital clock and radio display

Driver Assistance

Cruise Control:

Available on most trims

Anti Theft System:

Factory immobilizer

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions often available

Bluetooth:

Not available from factory; aftermarket required

🔧 Maintenance

Service Intervals

Oil Change Interval Miles:

Every 7,500 miles or 12 months

Engine Oil Filter Replacement:

With every oil change

Engine Air Filter Replacement:

Every 15,000 - 30,000 miles (inspect more frequently)

Spark Plug Replacement:

Every 60,000 - 100,000 miles (depending on plug type, e.g., Iridium)

Coolant Flush:

Every 30,000 miles or 2 years

Transmission Fluid Change Manual:

Every 30,000 - 60,000 miles

Transmission Fluid Change Automatic:

Every 30,000 miles

Brake Fluid Flush:

Every 2 years or 30,000 miles

Timing Belt Replacement:

N/A (Engine uses a timing chain)

Fluid Specifications

Engine Oil Type:

API SN/SP, ILSAC GF-6A or higher, SAE 5W-30 (synthetic recommended)

Engine Oil Capacity Liters:

4.1 (with filter change)

Coolant Type:

Mazda Long Life Coolant (or equivalent Asian blue ethylene glycol)

Coolant Capacity Liters:

Transmission Fluid Manual:

GL-4 Gear Oil, SAE 75W-90 (synthetic recommended)

Transmission Fluid Automatic:

Dexron III H or equivalent

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

ATF Dexron II or III

Known Issues

Engine:

Oil leaks (valve cover gasket, rear main seal), piston ring issues (rare, particularly on early NB1 models with oil consumption), coolant leaks (heater core)

Transmission:

Clutch wear, potential for transmission synchro issues (especially on high-mileage units), shifter slop

Suspension:

Worn bushings (control arm, sway bar), shock absorber fatigue

Cooling System:

Radiator leaks, fan motor failure, thermostat sticking

Electrical:

Window motor failure, convertible top hydraulic leaks (power tops), antenna motor issues

Body:

Rust (especially around wheel arches and sills), convertible top wear and tear

📚 Vehicle History

Brand Heritage

Brand Focus:

Mazda's commitment to driving pleasure and innovation

Model Evolution

First Generation Na:

Introduced in 1989, inspired by classic British roadsters

Second Generation Nb:

Launched for the 1999 model year (continued through 2005), refined styling, improved aerodynamics, stiffer chassis, more power

Nb1 Vs Nb2:

NB1 (1999-2000) vs NB2 (2001-2005) with refreshed front-end styling (pop-up headlights replaced with fixed), updated interior, improved engine (VVT introduced in 2001 for higher output models)

Production

Manufacturing Location:

Hiroshima, Japan

Production Years Nb:

1998-2005

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

Car and Driver's 10Best list multiple times during its first generation, and lauded for its driving dynamics in the second generation.

World Car Of The Year Nominee:

Frequently cited as a benchmark for affordable sports cars.