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Mazda Miata 1991-1993 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mazda Model: Miata Chassis Code: NA Generation: First Generation (NA) Codes Model Years Covered: 1991, 1992, 1993 👋 Introduction Market Position Vehicle Category: Lightweight, rear-wheel-drive...
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🏷️ Basic Information
Identification
Make:
Mazda
Model:
Miata
Chassis Code:
NA
Generation:
First Generation (NA)
Codes
Model Years Covered:
1991, 1992, 1993
👋 Introduction
Market Position
Vehicle Category:
Lightweight, rear-wheel-drive sports car
Target Audience:
Enthusiast drivers, DIY mechanics, restoration specialists
Competitive Analysis
Key Competitors Era:
Lotus Elan, MG Midget, Triumph Spitfire, Alfa Romeo Spider
Competitive Advantage:
Reliability, affordability, excellent handling, widespread parts availability
Key Features
Driving Dynamics:
Renowned for its balanced chassis, precise steering, and engaging driving experience
Design Philosophy:
Simple, lightweight, and driver-focused design inspired by classic British roadsters
Convertible Experience:
Iconic open-top motoring with a simple, manually operated soft top
📋 Manual Details
Coverage Areas
Primary Coverage:
Mechanical, Electrical, Bodywork, Diagnostics, Maintenance, Repair
Diagnostic Coverage:
Troubleshooting charts, diagnostic procedures, wiring diagrams
Body And Interior:
Panel removal, interior trim, convertible top operation and repair
Paint And Trim:
Exterior trim component removal and installation, some paint color information (often limited in service manuals)
Emissions Control:
Emissions system components, diagnosis, and adjustment
Page Count
Estimated Pages:
Hundreds of pages (specific number varies by publication, but typically 1000+ for a full factory service manual)
Manual Type
Type:
Factory Service Repair Manual (FSM)
Language
Language:
English
Format
Format:
Download PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, lubrication system, cooling system
Engine Management:
Fuel injection system (EFI), ignition system, electronic control unit (ECU), sensors, actuators
Drivetrain:
Clutch, transmission (manual), driveshaft, differential, rear axle
Suspension:
Front suspension (double wishbone), rear suspension (multi-link), shock absorbers, springs, bushings
Steering:
Steering gear, steering column, power steering system (if applicable - NA Miata typically manual steering)
Brakes:
Front disc brakes, rear disc brakes, hydraulic system, parking brake, ABS (if equipped)
Electrical System:
Battery, charging system, starting system, lighting system, interior electrical components, power windows, power mirrors
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components and service
Safety Systems:
Seat belts, airbags (if equipped - typically not standard on early NA models)
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Engine Overhaul:
Complete engine disassembly, inspection, repair, and reassembly procedures
Transmission Service:
Clutch replacement, transmission fluid change, manual transmission overhaul
Brake System Repair:
Brake pad/shoe replacement, rotor/drum replacement, brake line/hose replacement, caliper/wheel cylinder service, bleeding procedure
Suspension And Steering Repair:
Component replacement (ball joints, tie rod ends, control arms, shocks, springs), alignment specifications
Electrical Diagnostics:
Troubleshooting electrical faults using wiring diagrams, component testing procedures
Diagnostics And Troubleshooting:
Systematic approach to identifying and resolving vehicle issues, symptom-based troubleshooting guides
Fuel System Diagnosis:
Fuel pump testing, injector servicing, fuel pressure checks
Convertible Top Service:
Adjustment, repair, and replacement of convertible top mechanisms and seals
Technical Depth
Depth Level:
Comprehensive Factory-Level Detail
Diagnostic Accuracy:
Detailed diagnostic trouble codes (DTCs) interpretation and specific repair actions
Torque Specifications:
Exact torque values for all critical fasteners
Schematics Diagrams:
Detailed wiring diagrams, vacuum diagrams, and exploded views
Measurement Tolerances:
Precise specifications for wear limits and clearances
Special Tools:
Identification of specialized tools required for specific repairs
📊 Manual Specifications
File Format
Digital Format:
Portable Document Format (PDF)
Print Quality
Printability:
High-resolution, suitable for printing individual pages or the entire manual
Searchability:
Likely text-searchable PDF for quick information retrieval
Binding Type
Physical Format Potential:
If printed, typically spiral-bound for lay-flat usability
Paper Type
Physical Format Potential:
If printed, typically high-quality paper suitable for shop environments
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Engine Code:
BP (1.6L), B6 (early models, some variations)
Displacement:
1.6 Liters (1597cc)
Performance
Horsepower 1991-1993:
115 hp @ 6500 RPM (approx.)
Torque 1991-1993:
100 lb-ft @ 5000 RPM (approx.)
Redline:
7200 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-point fuel injection (MPFI)
Fuel Type:
Unleaded gasoline (87 octane recommended, higher octane for optimal performance)
Fuel Pump Pressure:
Approx. 38-44 PSI (refer to manual for exact specification)
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor-based systems depending on specific market/year variations
Spark Plugs:
NGK BKR5E-11 (or equivalent - consult manual for specific gap and type)
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual Transmission
Optional
Transmission Type:
4-Speed Automatic Transmission (less common and typically not found on early NA models)
Features
Clutch Type:
Hydraulically actuated, dry single-plate clutch
Transmission Fluid Type:
Mazda GL-5 Gear Oil (e.g., 75W-90)
Transmission Fluid Capacity:
Approx. 2.2 Liters (refer to manual for exact capacity)
📐 Dimensions
Exterior
Length:
155.7 inches (3955 mm)
Width:
65.7 inches (1669 mm)
Height:
48.4 inches (1229 mm)
Wheelbase:
89.2 inches (2265 mm)
Ground Clearance:
5.5 inches (140 mm) (approx.)
Weights
Curb Weight:
2149 - 2271 lbs (975 - 1030 kg) (depending on equipment)
Gross Vehicle Weight Rating:
Not prominently published, but typically around 3000 lbs (refer to specific VIN plate)
🛡️ Safety Features
Ratings
NHTSA Rollover Rating:
NA (Vehicles of this era were not subject to the same rigorous rollover testing as modern vehicles)
Active Features
Brakes Standard:
Front ventilated disc, Rear solid disc
ABS Availability:
Optional on most models, standard on some later years/trims
Passive Features
Airbag Availability:
Driver airbag typically standard from 1990-1993 models
Seat Belts:
Three-point inertia reel seat belts
Roll Bar:
Reinforced A-pillar and integrated roll bar behind seats for rollover protection
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, often with 4-speaker system. Aftermarket head units common.
Speaker Configuration:
Typically 2 speakers in doors and 2 in dashboard/windscreen pillars.
Driver Assistance
Cruise Control:
Optional on some trims/model years.
Traction Control:
Not typically available on early NA models.
Connectivity
Bluetooth Connectivity:
Not factory equipped. Requires aftermarket installation.
Usb Ports:
Not factory equipped. Requires aftermarket installation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6 months, whichever comes first (consult manual for specific conditions)
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on inspection
Spark Plug Replacement:
Every 30,000-60,000 miles (depending on plug type and condition)
Timing Belt Replacement:
Every 60,000 miles or 4 years (critical maintenance item, interference engine)
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 5W-30 or 10W-30 (consult manual for exact viscosity based on temperature)
Engine Coolant Type:
Ethylene Glycol-based antifreeze, Mazda FL22 or equivalent (50/50 mix)
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for specific recommendation)
Power Steering Fluid:
If equipped with power steering (typically manual steering on NA Miata): ATF Dexron II or equivalent
Known Issues
Common Concerns:
Oil seal leaks (rear main, valve cover), coolant leaks, rust (especially rocker panels and wheel arches), cam angle sensor issues, window regulator wear, shifter bushing wear, alternator failure.
Timing Belt Risk:
Interference engine; a failed timing belt can cause catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Mazda has a history of producing driver-focused, engaging vehicles, often with innovative rotary engines and lightweight designs.
Model Evolution
Launch Year:
1989 (for the 1990 model year)
Designer Inspiration:
Heavily influenced by the classic Lotus Elan
Na Generation Facelift:
Minor updates throughout the NA generation, including slight power increases and trim adjustments in later years.
Production
Production Years Na:
1989-1997
Manufacturing Location:
Hofu, Yamaguchi, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Named to Car and Driver's 10Best list multiple times during its production run for its exceptional value and driving fun.
Ratings
Sport Auto Ranking:
Consistently ranked highly by automotive publications for its handling and driver engagement.
Certifications
General Reputation:
Widely considered a modern classic and a benchmark for affordable sports cars.