Segment:
Lightweight sports car, roadster.
Target Audience:
Enthusiasts, owners seeking to maintain or repair their vehicle, automotive technicians.
Competitors:
Lotus Elise (later models), Porsche Boxster (later models), Triumph TR6, MG Midget/MGB (older), Datsun Z cars (older).
Vehicle Philosophy:
Jinba Ittai ('horse and rider as one') - emphasis on driver connection and feedback.
Manual Benefit 1:
Low price for comprehensive information.
Manual Benefit 2:
Great quality and detail.
Manual Benefit 3:
Instant access and download.
Manual Benefit 4:
Direct support for concerns and questions.
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for the 1.8L BP-Z3 engine, including timing belt, camshafts, crankshaft, pistons, connecting rods, cylinder head, and block.
Engine Electrical:
Engine Control Module (ECM) diagnostics, ignition system, fuel injection system operation and testing, sensors (MAF, TPS, O2, Crank/Cam position), actuators, and starting/charging systems.
Transmission:
Service and repair for both the 5-speed manual transmission (FS5W71C variant) and the 4-speed automatic transmission, including clutch operation, gear selection, fluid specifications, and internal component repair.
Brakes:
Front and rear brake system service, including disc brake pad replacement, caliper overhaul, brake fluid flush and bleed, parking brake adjustment, ABS system diagnostics (if equipped).
Suspension Steering:
Front and rear suspension component replacement (shocks, struts, springs, control arms, bushings), alignment procedures, steering rack and pinion service, power steering system diagnostics.
Electrical Lighting:
Complete wiring diagrams for all circuits, troubleshooting electrical faults, interior and exterior lighting systems, power windows, mirrors, central locking, and accessory circuits.
HVAC:
Air conditioning system operation, refrigerant handling, compressor service, evaporator and condenser maintenance, heater core replacement, and climate control system troubleshooting.
Fuel Delivery Emissions:
Fuel pump and filter replacement, fuel pressure testing, EVAP system diagnostics, catalytic converter inspection, exhaust system components, and emissions control devices.
Chassis Body:
Body panel repair, door and latch mechanisms, hood and trunk operation, bumper service, interior trim removal and installation, and chassis component inspection.
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, tire rotation and pressure checks, battery maintenance, coolant checks and flushes.
Diagnostic Troubleshooting:
Systematic diagnostic flowcharts and procedures for identifying and resolving common and complex vehicle issues, including fault code interpretation.
Component Replacement:
Step-by-step instructions for replacing virtually all major and minor components, from engine parts to body panels and interior trim.
Rebuilding Overhaul:
Detailed instructions for rebuilding key components like the engine, transmission, and brake calipers.
Electrical Diagnostics:
Utilizing wiring diagrams to trace circuits, test voltages, resistance, and continuity to pinpoint electrical faults.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
Depth:
Comprehensive factory-level repair information, suitable for professional technicians and advanced DIY enthusiasts. Covers everything from basic maintenance to complete engine and transmission rebuilds.
Oil Change Interval:
Every 5,000 miles or 6 months, whichever comes first.
Engine Oil Filter Interval:
Replace with every oil change.
Air Filter Interval:
Every 15,000 miles or 12 months.
Spark Plug Interval:
Every 30,000 miles.
Timing Belt Interval:
Every 60,000 miles or 4 years (critical item).
Brake Fluid Flush:
Every 24,000 miles or 2 years.
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter change.
Engine Oil Viscosity:
5W-30 API SG or SH rated oil recommended for most climates.
Coolant Capacity:
Approx. 7.0 US quarts (6.6 Liters).
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water).
Common Wear Item 1:
Radiator: Potential for leaks and corrosion.
Common Wear Item 2:
Soft Top: Wear and tear on fabric, seals, and mechanisms.
Common Wear Item 3:
Window Regulators: Can become stiff or break.
Common Wear Item 4:
Ignition Coil Packs: Can fail, causing misfires.
Common Wear Item 5:
O2 Sensors: Degrade over time, affecting fuel economy and emissions.