Mazda MIATA Full Service & Repair Manual 1999-2001

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🏷️ Basic Information Identification Make: Mazda Model: Miata Model Years Covered: 1999-2001 Chassis Codes: NB Generation (NB1) Codes Engine Codes: BP-Z3 👋 Introduction Market Position Vehicle Class: Lightweight, rear-wheel-drive, two-seater...

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标签: 1999 2000 2001 Car Cars Mazda MIATA Misc

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Miata

Model Years Covered:

1999-2001

Chassis Codes:

NB Generation (NB1)

Codes

Engine Codes:

BP-Z3

👋 Introduction

Market Position

Vehicle Class:

Lightweight, rear-wheel-drive, two-seater convertible sports car.

Competitive Landscape:

Competes with cars like the BMW Z3, Porsche Boxster (entry-level), and other affordable roadsters.

Key Selling Points:

Affordability, excellent handling, pure driving experience, reliability, convertible top.

Competitive Analysis

Strengths:

Superior chassis balance, direct steering feel, robust powertrain for its class.

Weaknesses:

Limited cargo space, basic interior appointments compared to some rivals.

Key Features

Manual Purpose:

To provide comprehensive, factory-authorized repair and maintenance information for the specified model years.

Manual Value Proposition:

Empowers owners and technicians with the knowledge to perform all necessary work, saving time and money.

📋 Manual Details

Coverage Areas

Manual Type:

Factory Service Repair Workshop Manual

Language:

English

Format:

Digital Download (Computer, Tablet, Smartphone)

Licensing:

No Extra Fees, No Expiry Dates

📖 Manual Coverage

Systems Covered

Engine:

Complete overhaul, troubleshooting, component testing, timing, fuel injection, ignition, cooling, lubrication systems.

Transmission:

Manual (5-speed) and automatic transmission servicing, repair, and diagnosis.

Drivetrain:

Rear-wheel drive system, driveshaft, differential, axle shafts, and related components.

Suspension:

Front and rear suspension components, alignment, shock absorbers, springs, control arms, ball joints, bushings.

Steering:

Power steering system, steering rack, tie rods, steering column, and related components.

Brakes:

Front and rear disc brake systems, hydraulic lines, master cylinder, calipers, pads, rotors, ABS system diagnosis.

Electrical:

Full wiring diagrams, component locations, diagnostics for lighting, power windows, mirrors, audio, instrument cluster, ECUs.

Body:

Body panel removal and installation, interior trim, convertible top mechanism, doors, bumpers, glass replacement.

Climate Control:

HVAC system diagnosis, refrigerant handling, blower motor, heater core, AC compressor, cabin filters.

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug replacement, fluid checks and top-offs, belt replacement, tire rotation.

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting for engine, electrical, and mechanical issues.

Repair:

Step-by-step instructions for component removal, installation, and repair for all major vehicle systems.

Diagnostics:

OBD-II system codes, sensor testing, actuator testing, using diagnostic tools.

Rebuilds:

Detailed procedures for engine and transmission rebuilds with torque specifications and clearances.

Technical Depth

Depth Level:

Comprehensive factory-level detail covering routine maintenance to complete engine and transmission overhauls.

Target Audience:

Professional technicians and experienced DIY enthusiasts.

📊 Manual Specifications

File Format

File Type:

Likely PDF (due to digital download format and cross-platform compatibility)

Searchability:

Likely text-searchable (standard for modern digital manuals)

Print Quality

Printability:

Designed for digital viewing, but printable pages are expected.

Binding Type

Binding Format:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Naturally Aspirated Inline 4-Cylinder (DOHC, 16-valve)

Displacement:

1.8 Liters (1839 cc)

Bore X Stroke:

83.0 mm x 85.0 mm

Compression Ratio:

9.0:1 (approx.)

Performance

Horsepower:

140 hp @ 6000 rpm (US Market)

Torque:

118 lb-ft @ 4500 rpm (US Market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI), Sequential Multi-Port Fuel Injection (MPI)

Fuel Type:

Unleaded gasoline, 87 octane (minimum recommended)

Engine Management

Engine Control Unit:

Mazda ECU (specific part numbers vary by year and market)

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission (Optional 4-Speed Automatic)

Optional

Automatic Transmission:

4-speed automatic with lock-up torque converter.

Features

Clutch Type:

Hydraulically operated, single dry plate clutch.

Gear Ratios Manual 5 Speed:

Approximately: 1st: 3.116, 2nd: 1.885, 3rd: 1.300, 4th: 1.000, 5th: 0.833, Reverse: 3.116

Transmission Fluid

Manual Transmission Fluid:

Mazda GL-5, SAE 75W-90 gear oil (or equivalent).

Automatic Transmission Fluid:

Mazda ATF J-TYPE or equivalent Dexron III/Mercon.

📐 Dimensions

Exterior

Length:

157.3 inches (4000 mm)

Width:

66.1 inches (1680 mm)

Height:

49.4 inches (1255 mm)

Wheelbase:

89.2 inches (2265 mm)

Ground Clearance:

5.1 inches (130 mm)

Weights

Curb Weight:

Approximately 2380 - 2470 lbs (1080 - 1120 kg) depending on equipment.

Gross Vehicle Weight Rating:

Approx. 3000 lbs (1360 kg)

Cargo

Trunk Volume:

Approx. 4.7 cubic feet (133 liters)

Wheels Tires

Standard Wheel Size:

15x6.0 inches (early 1999) or 16x6.0 inches (late 1999-2001)

Standard Tire Size:

195/55R15 (for 15-inch wheels) or 205/45R16 (for 16-inch wheels)

Bolt Pattern:

4x100mm

Center Bore:

54.1 mm

Lug Nut Size:

M12 x 1.5

🛡️ Safety Features

Ratings

NHTSA Front Crash Test:

Not explicitly rated for this specific generation in the same way as modern vehicles, but designed with structural integrity for impact.

IIHS Ratings:

Not specifically rated by IIHS for this generation as they were not a primary focus for these types of sports cars at the time.

Active Features

Available Anti-lock Braking System (ABS) on most models, particularly later NB1 and all NB2 variants.

Traction Control:

Not commonly equipped on 1999-2001 models.

Passive Features

Airbags:

Driver and passenger front airbags.

Rollover Protection:

Pop-up rollover hoops behind the seats (integrated into A-pillar structure).

Seatbelts:

Three-point inertia-reel seatbelts with pre-tensioners.

💡 Technology Features

Infotainment

Audio System:

Factory AM/FM/CD player with 4 or 6 speakers. Cassette player was also common in early models.

Display:

Basic digital clock and radio display. No navigation or complex infotainment systems.

Driver Assistance

Cruise Control:

Standard on most models.

Limited Slip Differential:

Optional on certain trim levels, significantly enhancing traction and cornering ability.

Connectivity

Aux Input:

Not standard. Aftermarket solutions typically required for modern device connectivity.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first.

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000 miles (48,000 km)

Coolant Flush:

Every 30,000 miles (48,000 km) or 24 months.

Fluid Specifications

Engine Oil Type:

API SG, SH, or SJ certified, SAE 5W-30 (preferred for most conditions, check manual for specific recommendations).

Engine Oil Capacity:

4.8 US quarts (4.5 liters) with filter change.

Coolant Type:

Ethylene glycol-based antifreeze, Mazda Super Long Life Coolant (SLLC) or equivalent (50/50 mix with distilled water).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid:

Mazda Genuine ATF or equivalent Dexron III.

Known Issues

Oil Consumption:

Some engines, particularly those with high mileage, may experience increased oil consumption due to piston ring wear.

Rear Main Seal Leaks:

Potential for rear main crankshaft seal leaks, especially on higher mileage vehicles.

Radiator Leaks:

Original plastic-tank radiators can develop leaks over time; replacement with all-metal units is common.

Window Regulator Issues:

Power window regulators can be a point of failure, leading to slow or inoperable windows.

Convertible Top Latches:

Latches on the convertible top can become stiff or difficult to operate if not maintained.

Filter Part Numbers

Oil Filter Oem:

Mazda: N3Y4-14-302 (example, always verify with VIN)

Air Filter Oem:

Mazda: BP5M-13-215 (example, always verify with VIN)

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba Ittai - 'horse and rider as one', emphasizing a seamless connection between driver and vehicle.

Model Evolution

Generation Introduction:

The NB generation (1999-2005) succeeded the NA generation, introducing a more modern design and improved chassis dynamics.

Nb1 Vs Nb2:

1999-2001 models are considered the NB1 refresh, followed by the NB2 (2002-2005) which featured a power bump and revised styling.

Production

Production Period:

1998-2005 (NB Generation)

Manufacturing Plant:

Hofu Plant, Yamaguchi Prefecture, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Miata (NA generation) was a multiple Car and Driver 10Best winner, establishing its reputation; the NB carried this legacy.

Import Car Of The Year:

The Miata has historically received numerous 'Import Car of the Year' awards across different markets and generations.

Ratings

Handling Reputation:

Universally praised for its exceptional handling, balance, and steering feedback, consistently ranking high in driver engagement metrics.

Certifications

Manual Certification:

Factory-authorized, implying adherence to manufacturer's technical standards and procedures.