Mazda Miata 1990-2005 Service Repair Workshop Manual

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Basic Information Identification Make: Mazda Model: Miata Generation: NA/NB (1st & 2nd Generation) Product Type: Service Repair Workshop Manual Introduction Market Position Positioning: The Mazda Miata (MX-5) established itself as...

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标签: 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 Car Cars Mazda Miata Misc

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Description

Basic Information
Identification
Make:	Mazda
Model:	Miata
Generation:	NA/NB (1st & 2nd Generation)
Product Type:	Service Repair Workshop Manual

Introduction
Market Position
Positioning:	The Mazda Miata (MX-5) established itself as the definitive affordable, lightweight, rear-wheel-drive sports car, popular with enthusiasts and DIY mechanics.
Competitive Analysis
Competitors:	Competed with cars like the Toyota MR2, Honda S2000 (later generation), and various small roadsters.
Key Features
Vehicle Philosophy:	Jinba Ittai ('horse and rider as one') philosophy emphasizing driver connection to the road.
Manual Value:	Essential for owners and technicians to perform maintenance, diagnostics, and repairs, saving on labor costs and ensuring proper upkeep.

Manual Details
Coverage Areas
Years Covered:	1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005
Page Count
Estimated Pages:	~1500-2000 (combined for all models/years covered)
Manual Type
Type:	Comprehensive Service and Repair Manual
Language
Language:	English
Format
Format:	Digital (PDF) / Print (typically)

Manual Coverage
Systems Covered
Engine:	Detailed diagnosis, repair, overhaul, timing belt, cooling system, lubrication system, fuel injection, ignition system
Transmission:	Manual (MX-5, Miatas) and Automatic transmission service, clutch system, gear shift mechanisms, fluid specifications
Drivetrain:	Rear-wheel drive system, driveshaft, differential, axle shafts, bearings
Suspension:	Front and rear suspension components, shock absorbers, springs, control arms, sway bars, wheel alignment specifications
Brakes:	Front and rear brake systems (disc brakes), ABS (where applicable), master cylinder, brake lines, caliper overhaul, bleeding procedures
Steering:	Power steering system, steering rack, tie rods, steering column, alignment specifications
Electrical:	Wiring diagrams, charging system (alternator, battery), starting system, lighting, fuses, relays, electronic control units (ECUs), diagnostics
Body And Chassis:	Frame, body panels, doors, hood, trunk, convertible top mechanisms, interior trim, bumpers
HVAC:	Heating, ventilation, and air conditioning system diagnosis and repair
Restraint Systems:	Airbag system components and safety precautions
Procedures Included
Maintenance:	Routine maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt replacement
Troubleshooting:	Diagnostic charts, symptom-based troubleshooting for various systems, common fault identification
Repair:	Detailed step-by-step repair procedures for all major components and systems, including engine rebuild, transmission overhaul, suspension repair, electrical component replacement
Specifications:	Torque specifications, clearances, fluid capacities, wiring diagrams, diagnostic trouble codes (DTCs)
Component Replacement:	Instructions for replacing common wear items and critical components
Technical Depth
Depth:	Comprehensive, from basic owner maintenance to complete engine and transmission rebuilds

Manual Specifications
File Format
Digital Format:	PDF (searchable text, high-resolution diagrams)
Print Quality
Print Quality:	High-quality reproduction of original factory manuals, clear diagrams and text
Binding Type
Binding:	Digital: N/A; Printed: Spiral-bound or perfect-bound for durability
Paper Type
Paper Type:	Digital: N/A; Printed: High-grade, durable paper suitable for workshop environments

Engine Specifications
Primary Engine
Engine Code 1990-1993:	1.6L DOHC Inline-4 (B6ZE)
Engine Code 1994-2005:	1.8L DOHC Inline-4 (BP-ZE, BP-VE)
Performance
Horsepower 1.6L:	116 hp @ 6500 rpm (approx.)
Torque 1.6L:	100 lb-ft @ 5000 rpm (approx.)
Horsepower 1.8L 1994-1998:	133-140 hp @ 6300 rpm (approx.)
Torque 1.8L 1994-1998:	114-118 lb-ft @ 5000 rpm (approx.)
Horsepower 1.8L 1999-2005:	140-142 hp @ 6000 rpm (approx.)
Torque 1.8L 1999-2005:	117-120 lb-ft @ 4500 rpm (approx.)
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI)
Fuel Type:	Unleaded gasoline (87 octane or higher recommended)
Engine Internals
Timing Belt Or Chain:	Timing belt (for both 1.6L and 1.8L engines)

Transmission
Standard
Standard Transmission:	5-speed manual transmission
Optional
Optional Transmission:	4-speed automatic transmission (available on most models/years)
Features
Clutch Type:	Hydraulically actuated single dry-plate clutch
Fluid Specs
Manual Transmission Fluid Type:	API GL-4 SAE 75W-90 gear oil (e.g., Mazda Genuine Gear Oil, Mobil 1 Synthetic Gear Lube)
Automatic Transmission Fluid Type:	Dexron III/Mercon compatible ATF

Dimensions
Exterior
Length 1990-1997:	~155.7 inches
Length 1999-2005:	~157.3 inches
Width:	~66.1 inches
Height:	~48.6 inches (soft top)
Wheelbase:	~89.2 inches
Weights
Curb Weight Approx:	~2200-2500 lbs (depending on year and options)

Safety Features
Ratings
NHTSA Ratings:	Generally good for its era, but specific year ratings vary. Focus on inherent lightweight design safety.
Active Features
Active Safety Features:	Four-wheel disc brakes (standard on most models), optional Anti-lock Braking System (ABS) on later models.
Passive Features
Passive Safety Features:	Reinforced A-pillars, side-impact protection beams, driver and passenger airbags (standard from 1998 onwards), three-point seat belts.

Technology Features
Infotainment
Infotainment System:	Basic AM/FM/CD or cassette player, optional premium audio systems with limited integration by modern standards.
Driver Assistance
Driver Assistance Features:	ABS (optional), limited by era. No advanced driver-assistance systems (ADAS) available.
Connectivity
Connectivity Features:	No integrated Bluetooth or USB connectivity in original configurations; aftermarket solutions are common.

Maintenance
Service Intervals
Oil Change Interval:	Every 5,000 to 7,500 miles or 6 months (whichever comes first), depending on driving conditions and oil type used.
Timing Belt Replacement:	Recommended every 60,000 to 90,000 miles or 5-7 years, due to the critical nature of belt failure.
Coolant Flush Interval:	Every 2 years or 30,000 miles.
Fluid Specifications
Engine Oil Spec:	SAE 5W-30 or 10W-30 (API SM/SN or ILSAC GF-4/GF-5 recommended, check owner's manual for specific requirements)
Coolant Spec:	Mazda Super Long Life Coolant or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)
Brake Fluid Spec:	DOT 3 or DOT 4 (glycol-based)
Power Steering Fluid Spec:	Dexron III/Mercon ATF or Mazda Genuine Power Steering Fluid
Known Issues
Common Issues:	Oil leaks (valve cover gasket, front/rear main seals), radiator leaks/corrosion, clutch wear, window regulator issues, rust (especially on rocker panels and rear fenders), MAF sensor issues (less common), cooling fan failures.
Timing Belt Tensioner:	Potential for premature wear or failure on some engines; replacement is crucial during timing belt service.

Vehicle History
Brand Heritage
Mazda Sports Heritage:	Mazda has a long history of producing sporty and engaging vehicles, notably the rotary-powered RX-series.
Model Evolution
Generation 1 Na Miata 1990-1997:	Iconic debut, captured the spirit of classic British roadsters with modern reliability and Japanese engineering.
Generation 2 Nb Miata 1999-2005:	Significant redesign with improved aerodynamics, chassis rigidity, and updated powertrain options. Introduced pop-up headlights removal.
Production
Manufacturing Location:	Japan
Sales Impact:	Revitalized the roadster segment and became the best-selling two-seater sports car in history.

Awards & Recognition
Recognitions
Car And Driver 10Best:	Consistently named to Car and Driver's '10Best' list for many years in its production run.
Motortrend Car Of The Year:	Was a contender and well-regarded by MotorTrend, though specific 'Car of the Year' wins may vary by year.