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Mazda MPV 2003-2006 Workshop Repair Service Manual PDF Download
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Basic Information Identification Make: Mazda Model: MPV Generation: Second Generation (LW) Model Years Covered: 2003, 2004, 2005, 2006 Codes Chassis Code: LW3W, LW3S, LW5W, LWEW Introduction Market Position Target Audience:...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | MPV |
| Generation: | Second Generation (LW) |
| Model Years Covered: | 2003, 2004, 2005, 2006 |
| Codes | |
| Chassis Code: | LW3W, LW3S, LW5W, LWEW |
| Introduction | |
| Market Position | |
| Target Audience: | Vehicle owners, DIY mechanics, and professional automotive repair shops. |
| Competitive Analysis | |
| Advantage: | Provides professional-level diagnostic and repair information, enabling cost savings on maintenance and repairs compared to dealership services. |
| Key Features | |
| Illustrations: | Includes detailed illustrations, drawings, and photos to guide repairs. |
| Instruction Format: | Numbered, step-by-step instructions with bold figure numbers for easy referencing. |
| Diagnostic Focus: | Combines troubleshooting with detailed wiring diagrams for efficient electrical system diagnosis. |
| Completeness: | Guaranteed to be complete and intact, with no missing or corrupt parts/pages. |
| Origin: | Same manual used in local service/repair shops; written by the manufacturer (Mazda). |
| Manual Details | |
| Coverage Areas | |
| Manual Scope: | All Models, Engines, Trim Levels, and Transmission Types |
| Page Count | |
| Estimated Page Count: | Hundreds of pages (specific count not provided, typical for comprehensive workshop manuals) |
| Manual Type | |
| Type: | Workshop Repair Service Manual |
| Language | |
| Language: | English |
| Format | |
| File Format: | |
| Manual Coverage | |
| Systems Covered | |
| Engine Service: | Detailed repair, overhaul, diagnostics, and tuning for all applicable engines. |
| Transmission Service: | Repair, overhaul, diagnostics, and fluid service for automatic and manual transmissions. |
| Brake System: | Disc and drum brake repair, ABS diagnostics, hydraulic system service. |
| Electrical System: | Comprehensive coverage including diagnostics, component testing, and troubleshooting. |
| Wiring Diagrams: | Detailed electrical schematics for all vehicle systems. |
| Suspension: | Front and rear suspension component repair, alignment specifications, and shock/strut replacement. |
| Steering: | Power steering system repair, steering column and linkage service. |
| Cooling System: | Radiator, fan, thermostat, water pump, and coolant system maintenance and repair. |
| Fuel Injection System: | Fuel pump, injectors, fuel pressure regulator, and system diagnostics. |
| Emission Control System: | Catalytic converter, EGR system, and emissions-related sensor diagnostics and repair. |
| HVAC System: | Heater core, A/C compressor, refrigerant service, climate control diagnostics. |
| Engine Control System: | ECU diagnostics, sensor testing, and powertrain control module (PCM) information. |
| Chassis And Body: | Body panel repair, frame diagnostics, door and latch mechanisms, exterior trim. |
| Restraint System: | Airbag system diagnostics, seatbelt service, and SRS component replacement. |
| Interior Systems: | Dashboard, seating, interior trim panels, and electronic accessory service. |
| Differential And Drive Axles: | Front and rear differential service, CV joints, and drive shaft repair. |
| Periodic Lubrication: | Recommended lubrication points and fluid types for various components. |
| General Maintenance: | Routine checks, fluid level adjustments, filter replacements. |
| Troubleshooting: | Systematic diagnostic procedures for common and uncommon issues. |
| Procedures Included | |
| Repair Procedures: | Step-by-step instructions for all major and minor repairs. |
| Disassembly And Assembly: | Detailed guides for removing and reinstalling components. |
| Cleaning And Reinstallation: | Procedures for cleaning and preparing parts for reassembly. |
| Diagnostics: | Troubleshooting charts, diagnostic trouble codes (DTCs), and test procedures. |
| Technical Specifications: | Critical data for repairs, adjustments, and diagnostics. |
| Technical Depth | |
| Depth Of Coverage: | Comprehensive, suitable for professional technicians and advanced DIYers. Covers everything from basic maintenance to full engine and transmission overhauls. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Print Quality | |
| Printability: | Full Printable |
| Zoom Functionality | |
| Zoom Capability: | Zoom IN/OUT enabled |
| Delivery Method | |
| Delivery: | Instant Download |
| Software Requirements | |
| Reader Software: | Adobe PDF Reader |
| Extraction Software: | WinZip (or similar archive utility) |
| Compatibility | |
| Operating Systems: | All Versions of Windows & Mac |
| Engine Specifications | |
| Primary Engine | |
| Engine Options: | Likely includes the 2.3L MZR (L3-VE) I4 and the 3.0L Ford Duratec 30 (AJ) V6, depending on specific market and trim. |
| Performance | |
| 2.3L Mzr L3-Ve Horsepower: | Approx. 148-155 hp (varies by market and specific tuning) |
| 2.3L Mzr L3-Ve Torque: | Approx. 145-150 lb-ft (varies by market and specific tuning) |
| 3.0L Duratec Aj V6 Horsepower: | Approx. 200 hp |
| 3.0L Duratec Aj V6 Torque: | Approx. 200 lb-ft |
| Fuel System | |
| Fuel Delivery: | Electronic Port Fuel Injection (PFI) for both engines. |
| Transmission | |
| Standard | |
| Transmission Options: | Likely includes a 5-speed automatic transmission as standard on most models. Some markets may have offered a 4-speed automatic or manual transmission on specific trims or engines. |
| Optional | |
| Optional Transmission: | Availability of manual or other automatic transmission variants depends on market and trim. |
| Features | |
| Transmission Features: | Tiptronic-style manual shifting mode on some automatic transmissions for driver control. |
| Dimensions | |
| Exterior | |
| Length: | Approx. 182.5 inches (4635 mm) |
| Width: | Approx. 71.9 inches (1825 mm) |
| Height: | Approx. 64.6 inches (1640 mm) |
| Wheelbase: | Approx. 106.7 inches (2710 mm) |
| Weights | |
| Curb Weight: | Varies by model and equipment, typically ranging from 3,700 to 4,100 lbs (1680 to 1860 kg). |
| Safety Features | |
| Ratings | |
| NHTSA Ratings: | Specific NHTSA ratings for these model years would need to be checked for individual model configurations. Generally, vehicles of this era aimed for good crashworthiness. |
| Active Features | |
| ABS: | Standard Anti-lock Braking System (ABS). |
| Traction Control: | Traction Control System (TCS) often available on higher trims or as an option. |
| Electronic Stability Control: | Electronic Stability Control (ESC) may have been introduced or optional on later models in this range. |
| Passive Features | |
| Airbags: | Front airbags for driver and passenger. Side-impact airbags and curtain airbags often available on higher trims or as options. |
| Seatbelts: | Three-point seatbelts for all occupants, with pretensioners and load limiters for front seats. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory AM/FM/CD player, potentially with premium audio options (Bose) on higher trims. Cassette players were also common in earlier models of this generation. |
| Navigation System: | Optional factory navigation system available on select trims. |
| Driver Assistance | |
| Cruise Control: | Standard cruise control functionality. |
| Connectivity | |
| Power Accessories: | Power windows, power door locks, and power mirrors standard on most trims. |
| Keyless Entry: | Available keyless entry and remote start systems on certain models. |
| Power Sliding Doors: | Available power-operated sliding doors for passenger access, a key feature for minivans. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, depending on driving conditions. Refer to manual for specific recommendations. |
| Transmission Fluid Change: | Recommended every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on transmission type and driving conditions. |
| Coolant Flush: | Typically every 30,000 to 50,000 miles (48,000 to 80,000 km) or 2-3 years. |
| Fluid Specifications | |
| Engine Oil Type: | Likely SAE 5W-20 or 5W-30 synthetic or synthetic blend, depending on engine and climate. Check manual for exact specifications. |
| Transmission Fluid Type: | Likely Mazda genuine ATF FZ or equivalent for automatic transmissions. Manual transmission fluid specifications will vary. |
| Coolant Type: | Likely Mazda Super Long Life Coolant (FL22) or equivalent ethylene glycol-based coolant. |
| Known Issues | |
| Common Issues: | Potential issues can include worn suspension components (struts, bushings), occasional transmission shifting problems, and issues with power sliding doors if equipped. Rust can also be a concern in certain climates. Some reports of engine oil consumption on certain engines. |
| Vehicle History | |
| Brand Heritage | |
| Mazda Heritage: | Mazda has a long history of producing reliable and often sporty vehicles, known for its rotary engine technology and Jinba Ittai (horse and rider as one) driving philosophy. |
| Model Evolution | |
| Mpv Evolution: | The second generation MPV (LW) introduced a more car-like unibody construction, offering improved ride comfort and handling over its predecessors. It was designed as a family-oriented minivan with versatile seating and available all-wheel drive. |
| Production | |
| Production Years: | The second generation MPV was produced from 1999 to 2006. |
| Awards & Recognition | |
| Recognitions | |
| Model Recognition: | The MPV was generally well-received for its practicality and versatility as a family vehicle. Specific awards would depend on the model year and market. |