Vehicle Segment:
Compact Minivan
Target Demographic:
Families seeking a practical and versatile vehicle.
Key Competitors 1997:
Dodge Caravan/Plymouth Voyager, Honda Odyssey, Ford Windstar, Chevrolet Venture.
Mazda Mpv Distinction:
Known for its car-like handling and optional V6 engine in a segment often dominated by inline-fours. Offered a rear-wheel-drive bias for some early models, though this generation is front-wheel-drive.
Practicality:
Flexible seating arrangements, ample cargo space, sliding rear doors.
Driving Dynamics:
Car-like ride and handling compared to many contemporary minivans.
Engine Options:
Reliable inline-4 and smooth V6 powerplants.
Engine Mechanical:
Complete overhaul procedures, component testing, timing specifications, component replacement.
Engine Control System:
ECU diagnosis, sensor testing (MAF, O2, TPS, CKP, CMP), actuator control, fuel injection system.
Fuel System:
Fuel pump testing, injector cleaning and testing, fuel pressure regulation, evaporative emission control (EVAP).
Ignition System:
Spark plug specifications, coil pack testing, ignition timing adjustment, distributorless ignition system (DIS) diagnosis.
Transmission Automatic:
Operation, valve body diagnosis, torque converter service, transmission fluid service, shift solenoid testing, rebuild procedures.
Brake System:
Disc and drum brake service, hydraulic system bleeding, ABS component testing and diagnosis, parking brake adjustment.
Suspension System:
Strut replacement, ball joint inspection, steering linkage service, wheel alignment specifications, bushing replacement.
Steering System:
Power steering pump testing, rack and pinion service, steering column repair.
Cooling System:
Radiator and hose replacement, thermostat testing, water pump service, fan clutch/motor diagnosis.
Exhaust System:
Muffler and pipe replacement, catalytic converter inspection, exhaust leak diagnosis.
HVAC System:
Refrigerant service, compressor diagnosis, blower motor replacement, heater core service, AC system leak testing.
Electrical System:
Wiring diagrams, component testing, fuse and relay identification, battery service, starter and alternator testing.
Body And Interior:
Door panel removal, seat adjustment, trim piece replacement, glass replacement, interior lighting.
Chassis And Frame:
Body mounting, frame inspection, collision repair guidelines.
Safety Systems:
Airbag system diagnosis and component replacement, seatbelt service.
Routine Maintenance:
Oil change intervals, filter replacement, fluid level checks and top-offs, tire rotation and pressure checks.
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting charts.
Component Replacement:
Detailed instructions for replacing virtually all major and minor components.
Rebuilding Overhaul:
Comprehensive instructions for engine and transmission overhauls.
Adjustments:
Brake adjustments, parking brake adjustments, throttle cable adjustments.
Special Tools:
Identification and use of specialized tools required for specific repairs.
Depth Level:
Comprehensive
Detail Level:
Detailed step-by-step instructions with torque specifications, clearances, and diagnostic values.
Length:
174.9 inches (4442 mm)
Width:
71.7 inches (1821 mm)
Height:
67.5 inches (1715 mm)
Wheelbase:
111.0 inches (2819 mm)
Front Track:
60.0 inches (1524 mm)
Rear Track:
59.8 inches (1519 mm)
Seating Capacity:
7 passengers (2+2+3 configuration)
Cargo Volume Behind 3Rd Row:
Approximately 20.7 cubic feet (586 Liters)
Cargo Volume Behind 2Nd Row:
Approximately 64.8 cubic feet (1835 Liters)
Curb Weight:
3,700 - 4,000 lbs (1680 - 1815 kg) depending on configuration
Gross Vehicle Weight Rating:
Approximately 5,200 lbs (2360 kg)
Towing Capacity:
2000 lbs (907 kg) with factory-installed towing package (consult manual for specific requirements)
NHTSA Front Impact Driver:
Not explicitly rated by NHTSA for this model year in easily accessible public records; typical for the era.
NHTSA Front Impact Passenger:
Not explicitly rated by NHTSA for this model year in easily accessible public records; typical for the era.
ABS:
Available on some trim levels (Anti-lock Braking System)
Traction Control:
Generally not available for this model year.
Airbags:
Driver and passenger front airbags.
Seatbelts:
Three-point seatbelts in all seating positions.
Child Seat Anchors:
LATCH system not standard; relies on seatbelt installation for child seats.
Audio System:
Factory AM/FM stereo with cassette player, optional CD player. Speaker configurations vary by trim. Aftermarket head unit upgrades are common.
Dashboard Controls:
Analog gauges for speed, tachometer, fuel, and engine temperature. Manual climate controls.
Cruise Control:
Standard on most models, especially V6 variants.
Parking Assistance:
No factory parking sensors or rearview cameras available.
Auxiliary Ports:
No factory USB or auxiliary input ports. Requires aftermarket solutions.
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months (whichever comes first), under normal driving conditions. Severe conditions: 3,000 miles (5,000 km).
Air Filter Replacement:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Spark Plug Replacement:
Every 60,000 miles (96,000 km) for platinum-tipped plugs (if equipped), or consult manual for specific recommendations.
Transmission Fluid Change:
Every 30,000 miles (48,000 km) or 24 months, especially under towing or severe conditions.
Coolant Flush:
Every 30,000 miles (48,000 km) or 24 months.
Timing Belt Replacement:
Crucial for V6 engines. Typically 60,000 miles (96,000 km) or 4 years for these engines. Failure can cause catastrophic engine damage. Consult manual for precise interval.
Engine Oil Grade:
SAE 5W-30 API SJ or ILSAC GF-2 (consult manual for exact specification and capacity)
Engine Oil Capacity:
Approximately 4.4 US quarts (4.2 Liters) with filter change for V6.
Coolant Type:
Ethylene Glycol based antifreeze (e.g., Mazda Super Coolant or equivalent)
Power Steering Fluid Type:
ATF Type T-IV or equivalent specified by Mazda.
Common Issues Engine:
Timing belt failure on V6 models if not replaced at recommended intervals, minor oil leaks from valve covers or oil pan gasket.
Common Issues Transmission:
Slipping or delayed shifting can occur with age and mileage, often due to worn clutches or valve body issues. Regular fluid changes are critical.
Common Issues Suspension:
Worn control arm bushings, ball joints, and tie rod ends can lead to premature tire wear and clunking noises.
Common Issues Electrical:
Corrosion in connectors, particularly grounds, can lead to intermittent electrical faults. Window regulators can also be a point of failure.
Common Issues HVAC:
Blend door actuator failures leading to improper air temperature control, AC leaks.
Common Issues Body:
Rust on rear quarter panels and rocker panels, especially in rust-belt regions. Door lock actuators can fail.
Mazda Philosophy:
Zoom-Zoom: Focus on driving pleasure and distinctive design.
First Generation:
1989-1997 (introduced as a compact MPV with RWD/AWD options, later evolving into this FWD platform).
Second Generation:
1999-2005 (significant redesign, longer wheelbase, more minivan-like proportions).
Manufacturing Location:
Japan
Production Years For This Generation:
1990-1997 (though the '97 model is the final year of the first generation, it's the specific target of this manual).
