🏷️ Basic Information

Make:

Mazda

Model:

MPV

Year:

1996

Generation:

Second Generation (LW)

Chassis Code:

LW

👋 Introduction

Market Position:

The Mazda MPV (Multi-Purpose Vehicle) in 1996 was positioned as a compact to mid-size minivan, competing in a segment that included vehicles like the Honda Odyssey, Toyota Previa, and Chrysler Voyager/Dodge Caravan. It offered a blend of practicality, Japanese engineering reliability, and distinct styling.

Competitive Analysis:

The second-generation MPV aimed to differentiate itself with a more car-like driving experience and a focus on passenger comfort and safety. Its front-engine, front-wheel-drive layout was typical of the segment, offering better fuel economy and handling compared to older rear-wheel-drive minivan designs.

Key Features:

The 1996 MPV (LW generation) introduced a more refined chassis, improved interior space, and advanced features for its time. It was known for its accessible pricing and a reputation for durability. This manual provides the essential technical information to maintain and repair these vehicles.

📋 Manual Details

Coverage Areas:

Engine, Transmission (Automatic), Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Emissions Control, Wiring Diagrams, Troubleshooting, Maintenance, Specifications

Page Count:

Estimated 1500+ pages (typical for a comprehensive service manual of this era)

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing, lubrication, cooling system

Engine Fuel And Emissions:

Fuel injection system (MPI), fuel pump, injectors, fuel filter, evaporative emission control (EVAP), exhaust system, catalytic converter

Transmission:

Automatic transmission (e.g., J4A-EL or similar), torque converter, valve body, gear sets, clutch packs, hydraulic controls, electronic control unit (TCU)

Drivetrain:

Front-wheel drive (FWD), CV axles, differential, driveshafts (if applicable)

Suspension:

Front suspension (e.g., MacPherson strut), rear suspension (e.g., multi-link or torsion beam), shock absorbers, springs, control arms, bushings

Steering:

Power steering system, steering rack, column, intermediate shaft, steering wheel, tie rods

Brakes:

Front disc brakes, rear drum or disc brakes, anti-lock braking system (ABS) if equipped, master cylinder, brake lines, calipers, pads, shoes

Electrical System:

Battery, charging system (alternator), starting system (starter motor), ignition system, lighting (headlights, taillights, interior), power windows, locks, mirrors, wiper system

HVAC:

Heating, ventilation, and air conditioning (HVAC) system, blower motor, evaporator, condenser, compressor, refrigerant, controls

Body And Interior:

Body panels, doors, hood, tailgate, bumpers, seats, trim, dashboard, exterior trim, weatherstripping

Wiring Diagrams:

Comprehensive color-coded wiring diagrams for all major systems

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspections and replacement, brake service, tire rotation

Diagnostic Troubleshooting:

Step-by-step diagnostic procedures for common and uncommon faults, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation

Component Removal And Installation:

Detailed instructions for removing and installing major components such as engine, transmission, suspension parts, brakes, electrical modules

Rebuilding Procedures:

Instructions for rebuilding major components like engines and transmissions (may vary in detail)

Specifications And Tolerances:

Engine torque specifications, bearing clearances, valve clearances, wheel alignment specifications, brake component specifications

Technical Depth:

Comprehensive, covering basic maintenance to complex repairs and diagnostics. Suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format:

PDF

Print Quality:

High-resolution, clear text and images suitable for printing

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

⚙️ Engine Specifications

Engine Code:

One of the primary engines for the 1996 MPV in North America was the 2.5L V6 (GY-DE or similar).

Engine Displacement:

2.5 Liters (2490 cc)

Horsepower:

Approximately 160-170 hp @ 6000 rpm (varies slightly by market/spec)

Torque:

Approximately 160-170 lb-ft @ 4000 rpm (varies slightly by market/spec)

Fuel Delivery:

Electronic Multi-Point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline

Engine Layout:

V6 (60-degree bank angle)

Valvetrain:

SOHC (Single Overhead Camshaft) with 24 valves (4 valves per cylinder)

Cooling System:

Water-cooled, pressurized system with thermostat and fan

🔧 Transmission

Transmission Type:

4-speed Automatic Transmission

Optional Transmission:

Manual transmission was available on some lower trims or in specific markets, but automatic was dominant.

Transmission Control:

Electronically controlled with overdrive (OD)

Transmission Fluid:

Dexron III or equivalent automatic transmission fluid (ATF)

📐 Dimensions

Length:

Approximately 180.1 inches (4575 mm)

Width:

Approximately 70.1 inches (1780 mm)

Height:

Approximately 66.5 inches (1690 mm)

Seating Capacity:

7 Passengers (typically 2-2-3 configuration)

Cargo Volume:

Variable depending on seat configuration, designed for versatile cargo and passenger hauling.

Curb Weight:

Approximately 3700 - 4000 lbs (1680 - 1815 kg) depending on trim and options.

Gross Vehicle Weight Rating Gvwr:

Approx. 5350 lbs (2427 kg)

🛡️ Safety Features

NHTSA Front Impact:

As per NHTSA standards of the era, likely achieved 3-4 star ratings in frontal impacts. Specific data for 1996 models may require consulting original NHTSA archives.

ABS:

Anti-lock Braking System (ABS) was often optional or standard on higher trims.

Traction Control:

Traction control systems were generally not standard or widely available on this model year.

Airbags:

Driver and front passenger airbags standard.

Seatbelts:

Three-point seatbelts for all occupants, with pretensioners for front seats.

💡 Technology Features

Infotainment System:

Basic AM/FM stereo with cassette player, optional CD player. Speaker count varies by trim level.

Cruise Control:

Cruise control was available as an option or standard on higher trims.

Power Features:

Power windows, power door locks, power mirrors were common features.

Connectivity Options:

No advanced connectivity features like Bluetooth or USB were available in 1996.

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 miles or 6 months, whichever comes first (consult owner's manual for exact recommendation).

Transmission Fluid Change:

Every 30,000-50,000 miles (highly recommended for longevity).

Coolant Change:

Every 30,000 miles or 2 years.

Spark Plug Replacement:

Every 60,000-100,000 miles for platinum or iridium plugs, or as specified by the manual.

Engine Oil Type:

API Service SG, SH, or SJ classification, SAE 5W-30 or 10W-30 (check viscosity based on ambient temperature).

Engine Oil Capacity:

Approximately 4.5 US quarts (4.3 Liters) with filter change for the 2.5L V6.

Coolant Type:

Ethylene glycol-based coolant (Mazda specific or equivalent) mixed 50/50 with distilled water.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Common Issues:

Transmission failure (especially early models), O2 sensor failure, rear wheel bearing noise, power window regulator issues, exhaust system rust, catalytic converter failure.

Engine Issues:

Oil leaks from valve cover gaskets or oil pan, potential for head gasket issues if overheated.

Suspension Issues:

Worn control arm bushings and ball joints can lead to premature tire wear and steering looseness.

📚 Vehicle History

Brand Heritage:

Mazda, a Japanese automaker founded in 1920, has a long history of producing a diverse range of vehicles, from sports cars like the MX-5 Miata to practical family vehicles. The company is known for its innovative engineering and driver-focused approach.

Model Evolution First Gen:

The first generation MPV (1989-1998) was introduced in 1989 as Mazda's first minivan. It was unique for its rear-wheel-drive platform initially, with available 4WD, and a compact, almost truck-like design. It was also sold as the Ford Econovan/Spectron in some markets.

Model Evolution Second Gen:

The second generation MPV (LW, 1999-2006) significantly changed with a unibody construction, front-wheel-drive, and a more car-like platform. This 1996 model represents the tail end of the first generation, shortly before the major redesign.

Production Location:

Primarily manufactured in Japan.

Production Years First Gen:

1989-1998

🏆 Awards & Recognition

Recognitions:

While specific awards for the 1996 model year MPV might be sparse, the Mazda brand has a history of receiving accolades for reliability and value from organizations like Consumer Reports and J.D. Power over various model years.