🏷️ Basic Information

Make:

Mazda

Model:

MPV

Product Name:

Mazda MPV Service Repair Workshop Manual 1996 ONWARDS

Platform Code:

LW (Second Generation)

👋 Introduction

Market Segment:

Compact/Mid-size MPV (Minivan)

Competitors 1996 Onwards:

Toyota Sienna, Honda Odyssey, Dodge Caravan/Plymouth Voyager, Ford Windstar, Chevrolet Venture/Pontiac Montana.

Unique Selling Points Mpv:

Stylish European-inspired design, spacious interior with flexible seating, often praised for driving dynamics compared to other minivans of its era, availability of AWD.

Manual Value Proposition:

Guaranteed completeness and accuracy, offering professional-level diagnostic and repair information superior to incomplete or low-quality alternatives. Essential for maintaining this specific generation of MPV correctly.

📋 Manual Details

Vehicles Covered:

Mazda MPV 1996 model year onwards (primarily Second Generation LW platform)

Page Count:

Extensive (typically 1000+ pages for a complete service manual)

Manual Type:

Workshop Service Repair Manual

Language:

English

Format:

Digital (likely PDF or similar electronic format)

📖 Manual Coverage

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, engine management (ECM/PCM), cooling system, lubrication system, starter system, charging system.

Drivetrain:

Automatic transmission (e.g., 4-speed, 5-speed depending on variant), manual transmission (if applicable), front-wheel drive (FWD), all-wheel drive (AWD) systems, drive axles, differentials.

Chassis:

Brake system (disc/drum, ABS, EBD), steering system (power steering), suspension system (front McPherson strut, rear multi-link), wheels and tires.

Electrical:

12V electrical system, battery, alternator, starter, lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams.

Body And Interior:

Body panels, doors, windows, locks, hinges, latches, interior trim, seating, dashboard, HVAC system (heating, ventilation, air conditioning), SRS (Supplemental Restraint System) / Airbag system.

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, transmission fluid changes.

Troubleshooting:

Diagnostic procedures for common and uncommon faults, DTC (Diagnostic Trouble Code) interpretation, symptom-based troubleshooting guides, electrical system diagnosis.

Repair:

Step-by-step repair instructions for major components: engine overhaul, transmission rebuild, brake caliper replacement, suspension component replacement, electrical component diagnosis and repair, body panel repair, HVAC system repair.

Diagnostics:

OBD-II (On-Board Diagnostics II) procedures, scan tool usage, sensor testing, actuator testing, circuit testing.

Depth:

Comprehensive: Covers everything from basic fluid checks and adjustments to complete engine and transmission overhauls, including detailed electrical schematics and component-level diagnosis.

📊 Manual Specifications

File Format Details:

PDF. Searchable text for easy navigation. High-resolution scans ensure clarity of diagrams and text. Printable pages.

Print Quality Description:

Excellent. Clear diagrams, sharp text, and accurate illustrations. Designed for professional use and DIY enthusiasts.

Binding Type Description:

N/A (Digital format)

Paper Type Description:

N/A (Digital format)

⚙️ Engine Specifications

Engine Type Common:

2.5L V6 DOHC (KL-DE or GY-DE variants)

Horsepower 2 5L V6:

Approx. 160-170 hp (varies by year and specific engine code)

Torque 2 5L V6:

Approx. 150-160 lb-ft (varies by year and specific engine code)

Fuel Delivery:

Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPFI)

Engine Codes Common:

KL-DE (Naturally Aspirated), GY-DE (Often with Supercharger on later models or specific markets, check manual for specifics)

Coolant Type:

Mazda FL22 Long Life Antifreeze / SAE J1034 compliant ethylene glycol-based coolant

Oil Viscosity Recommendation:

5W-30 or 10W-30 (refer to manual for specific ambient temperature ranges and engine codes)

Oil Capacity With Filter:

Approx. 4.5 US quarts (4.3 liters) for 2.5L V6

🔧 Transmission

Transmission Type Common:

4-speed Automatic (e.g., J4A type or similar)

Transmission Type Optional:

5-speed Automatic (later models), Manual Transmission (less common for this generation in many markets)

AWD Availability:

Available on select models (often designated 'A-Spec' or similar)

Automatic Transmission Fluid Type:

Mazda ATF-III or equivalent (Dexron-III compatible, verify with manual)

Automatic Transmission Fluid Capacity:

Approx. 3.5-4.5 US quarts (3.3-4.3 liters) for drain and fill (check manual for total capacity)

📐 Dimensions

Length Approx:

4600-4750 mm (181-187 inches)

Width Approx:

1770-1800 mm (70-71 inches)

Height Approx:

1650-1700 mm (65-67 inches)

Wheelbase:

2730-2820 mm (107.5-111 inches)

Curb Weight Approx:

1700-1900 kg (3750-4190 lbs)

Gross Vehicle Weight Rating Gvwr:

Typically around 2400-2600 kg (5300-5730 lbs)

Cargo Volume Behind 3Rd Row:

Approximately 40-50 cu ft (varies by seating configuration)

Cargo Volume Max With 3Rd Row Folded:

Approximately 80-100 cu ft (varies by seating configuration)

🛡️ Safety Features

NHTSA Front Crash Rating Driver:

Likely 4-star (check specific year and testing conditions)

NHTSA Front Crash Rating Passenger:

Likely 4-star (check specific year and testing conditions)

IIHS Crash Test Ratings:

Varies by year; often rated 'Good' or 'Acceptable' in front and side impacts for its era.

ABS:

Standard on most models from 1996 onwards.

Traction Control:

Available on some AWD models or higher trims.

Airbags Front:

Driver and front passenger airbags standard.

Airbags Side:

Available on some later models or higher trims.

Seat Belt Pretensioners:

Standard for front occupants.

💡 Technology Features

Audio System:

Factory AM/FM/CD player, often with cassette tape. Speaker configurations vary by trim level.

Navigation:

Optional factory navigation systems available on higher trim levels in later years.

Cruise Control:

Standard on most models.

Parking Sensors:

Rarely offered, typically an aftermarket addition.

Power Outlets:

12V power outlets for accessories.

Remote Keyless Entry:

Available on most models from mid-production onwards.

🔧 Maintenance

Oil Change Interval:

Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, whichever comes first (refer to manual for specific mileage/time recommendations based on driving conditions).

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or annually.

Coolant Flush Interval:

Every 30,000-50,000 miles (48,000-80,000 km) or 2-3 years.

Transmission Fluid Change Interval:

Every 30,000-60,000 miles (48,000-96,000 km) depending on driving habits (severe use requires more frequent changes).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Power Steering Fluid Type:

Dexron-III ATF or specified Mazda power steering fluid.

Engine Mounts:

Can degrade over time, leading to vibration and noise, especially at idle or under acceleration.

Transmission:

Some models may experience delayed engagement or shifting issues, often related to fluid degradation or solenoid problems. Regular fluid service is crucial.

Suspect Parts Early Models:

Certain intake manifold gaskets or vacuum hoses can be prone to leaks.

Climate Control Actuators:

Blend door actuators in the HVAC system can fail, leading to improper temperature control or air direction.

Focus Areas:

Detailed procedures for replacing timing belt (if applicable to specific V6 variant), water pump, serpentine belt, and associated tensioners/pulleys.

📚 Vehicle History

Mazda Focus:

Known for engaging driving dynamics and distinctive styling across its vehicle lineup.

First Generation Mpv:

1988-1998 (more truck-like styling, rear-wheel drive and 4WD options, smaller 2.6L 4-cylinder and 3.0L V6 engines).

Second Generation Mpv:

1999-2006 (platform code LW, significant redesign, focus on minivan styling, FWD and AWD, 2.5L V6 standard, optional 3.0L V6 and later a supercharged 2.5L V6, European styling influence).

Manufacturing Location:

Hofuf, Saudi Arabia (for many markets), also some production in Japan.

Production End Date:

Production ceased globally in 2006.

🏆 Awards & Recognition

Jd Power Ratings:

Ratings varied throughout its production life; check specific year reviews.

Consumer Reports Ratings:

Often noted for its handling and utility but sometimes criticized for powertrain reliability or fuel economy compared to direct competitors.

Emissions Standards:

Meets applicable federal and state emissions standards for its model year (e.g., EPA Tier 1).