Mazda MPV Complete Workshop Service Repair Manual 1999 2000 2001 2002 2003 2004 2005 2006

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🏷️ Basic Information Identification Make: Mazda Model: MPV Year Start: 1999 Year End: 2006 Generation Generation Name: LW Series (Second Generation) Codes Chassis Codes: LW3W, LW5W, LWEW 👋 Introduction Market...

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标签: 1999 2000 2001 2002 2003 2004 2005 2006 Car Cars Mazda Misc MPV

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Year Start:

Year End:

Generation

Generation Name:

LW Series (Second Generation)

Codes

Chassis Codes:

LW3W, LW5W, LWEW

👋 Introduction

Market Position

Vehicle Segment:

Compact to Mid-Size Minivan

Target Audience:

Families, individuals seeking versatile transportation with sliding doors and flexible seating

Competitive Analysis

Key Competitors:

Toyota Sienna, Honda Odyssey, Chrysler Town & Country/Dodge Grand Caravan, Ford Windstar

Key Features

Distinctive Features:

Unique styling for its time, agile handling for a minivan, optional AWD (on some models), rear-seat entertainment options (higher trims)

Manual Value Proposition

Value For Buyer:

Empowers owners and independent mechanics with comprehensive knowledge to perform all repairs and maintenance accurately, saving time and money.

📋 Manual Details

Coverage Areas

Markets Covered:

North America, Europe, Asia (specific regions may vary based on original manual distribution)

Page Count

Estimated Page Count:

1500+

Manual Type

Manual Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable Digital Format (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, crankshaft, pistons, connecting rods, lubrication, cooling, timing systems

Engine Electrical:

Ignition system, fuel injection, starting and charging, sensors, ECUs, diagnostics

Transmission Automatic:

Transmission assembly, hydraulic control, torque converter, electronic controls, fluid service

Transmission Manual:

Manual transmission assembly, clutch, drivetrain components (if applicable to specific models within range)

Brakes:

Front and rear brake systems (disc/drum), ABS, EBD, parking brake, hydraulic lines

Steering:

Power steering system, steering column, rack and pinion assembly

Suspension:

Front and rear suspension components, shock absorbers, struts, springs, bushings

Electrical System:

Lighting, wipers, horn, power windows, power locks, mirrors, interior/exterior lighting circuits

HVAC:

Heating, Ventilation, and Air Conditioning system, refrigerant, blower motor, controls

Body Interior:

Interior trim, seats, dashboard, door panels, body panels, glass, seals

Body Exterior:

Bumpers, fenders, hood, trunk lid, doors, body shell structure, paint

Chassis Frame:

Unibody construction, mounting points, structural integrity checks

Safety Systems:

Airbags, seatbelts, restraint systems

Procedures Included

Preventative Maintenance:

Scheduled maintenance, fluid changes, filter replacements, inspections

Troubleshooting:

Diagnostic charts, symptom-based troubleshooting, fault code interpretation

Repair Procedures:

Step-by-step instructions for component removal, installation, and repair

Diagnostics:

OBD-II diagnostics, sensor testing, actuator testing, wiring diagrams

Engine Overhaul:

Complete engine rebuild procedures, component specifications, torque values

Transmission Overhaul:

Detailed steps for automatic transmission disassembly, inspection, repair, and reassembly

Brake Service:

Brake pad/shoe replacement, caliper/wheel cylinder service, bleeding procedures

Suspension Alignment:

Wheel alignment specifications and adjustment procedures

Electrical Repairs:

Wiring diagrams, connector pinouts, component testing and replacement

Body Repairs:

Panel replacement, dent repair, glass replacement, seal maintenance

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to complete engine/transmission rebuilds)

Detail Level:

Includes detailed diagrams, exploded views, torque specifications, clearances, and electrical schematics

📊 Manual Specifications

File Format

File Type:

Searchability:

Fully searchable text for quick information retrieval

Printability:

Printable pages for in-shop use

Print Quality

Image Resolution:

High-resolution images and diagrams for clarity

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

FS-DE

Engine 1 Type:

2.5L Inline-4 DOHC 16V

Engine 1 Displacement Cc:

Engine 1 Bore X Stroke Mm:

94.0 x 90.0

Engine 1 Compression Ratio:

9.2:1

Engine 1 Horsepower Hp:

170 @ 6000 RPM (approx.)

Engine 1 Torque Lb Ft:

175 @ 4000 RPM (approx.)

Engine 2 Code

Engine 2 Code:

GY-DE

Engine 2 Type

Engine 2 Type:

3.0L V6 DOHC 24V

Engine 2 Displacement Cc

Engine 2 Displacement Cc:

Engine 2 Bore X Stroke Mm

Engine 2 Bore X Stroke Mm:

87.0 x 83.0

Engine 2 Compression Ratio

Engine 2 Compression Ratio:

9.4:1

Engine 2 Horsepower Hp

Engine 2 Horsepower Hp:

200 @ 6200 RPM (approx.)

Engine 2 Torque Lb Ft

Engine 2 Torque Lb Ft:

208 @ 4800 RPM (approx.)

Performance

Fuel Type:

Unleaded Gasoline

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

🔧 Transmission

Standard

Standard Transmission:

4-Speed Automatic Transmission

Optional

Optional Transmission:

None commonly offered for this generation in North America; AWD available

Features

Transmission Control:

Electronic control unit (ECU) for shift logic and diagnostics

Fluid Specifications

Automatic Transmission Fluid Spec:

Mazda ATF-MV or equivalent (Dexron III/Mercon compatible, check specific vehicle for exact recommendation)

📐 Dimensions

Exterior

Wheelbase In:

112.2

Length In:

188.8

Width In:

Height In:

Ground Clearance In:

6.3 (approx.)

Weights

Curb Weight Lbs:

3700 - 4100 (depending on engine and drivetrain)

Gross Vehicle Weight Rating Gvwr Lbs:

5400 - 5700 (approx.)

Cargo

Cargo Volume Cu Ft Behind 3Rd Row:

12.0 (approx.)

Cargo Volume Cu Ft Behind 2Nd Row:

41.0 (approx.)

Cargo Volume Cu Ft Max:

83.1 (approx.)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Driver:

4 stars (for models with side airbags, potential variability)

NHTSA Frontal Crash Passenger:

4 stars (for models with side airbags, potential variability)

IIHS Side Impact:

Good (for models equipped with side airbags)

Active Features

Standard

Traction Control:

Optional on some models

Electronic Brakeforce Distribution Ebd:

Standard with ABS

Passive Features

Airbags Front:

Standard

Airbags Side Impact:

Optional on some trims/years

Seatbelts:

3-point ELR seatbelts for all positions, pretensioners for front seats

Child Seat Anchors:

LATCH system (Lower Anchors and Tethers for Children)

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, cassette deck (early models), optional premium audio systems

Navigation:

Optional GPS navigation system available on higher trim levels (often DVD-based)

Driver Assistance

Cruise Control:

Standard

Rear View Camera:

Not typically available for this model year range

Connectivity

Auxiliary Input:

Not standard; aftermarket solutions may be available

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000-7,500 miles or 6 months, whichever comes first (consult manual for specific driving conditions)

Engine Air Filter Replacement:

Every 15,000-30,000 miles or as needed based on inspection

Cabin Air Filter Replacement:

Every 12,000-15,000 miles or annually

Spark Plug Replacement 4Cyl:

Approx. 60,000-100,000 miles (depending on spark plug type, iridium recommended)

Spark Plug Replacement V6:

Approx. 100,000 miles (iridium recommended)

Timing Belt Replacement:

For FS-DE (4-cyl), timing belt replacement is critical. Interval typically 60,000 miles. GY-DE (V6) uses a timing chain which is generally maintenance-free.

Fluid Specifications

Engine Oil Type:

API Service SN or higher, ILSAC GF-5 or higher (e.g., SAE 5W-30 or 5W-20, check owner's manual for exact viscosity)

Engine Oil Capacity Qts:

4.5-5.0 (4-cyl), 4.8-5.2 (V6) - check manual for exact fill level

Coolant Type:

Mazda Super Long Life Coolant (SLLC) or equivalent silicate-free, extended-life coolant (typically P-HOAT type)

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Issue Engine Mounts:

Premature wear of engine mounts, leading to vibration, especially under acceleration or deceleration.

Common Issue Automatic Transmission:

Potential for rough shifting or transmission slipping due to internal wear or electronic control issues. Regular fluid changes are crucial.

Common Issue Suspension Bushings:

Wear in control arm bushings and sway bar links, resulting in clunking noises and reduced handling precision.

Common Issue Power Steering Pump:

Occasional leaks or pump failure, leading to loss of power steering assist.

Common Issue Exhaust System:

Corrosion and leaks in the exhaust system, particularly in regions with harsh winters.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Mazda's focus on Jinba Ittai ('horse and rider as one') driving dynamics, even in a minivan segment.

Model Evolution

Generation 2 Introduction:

Introduced for the 1999 model year, marking a significant redesign from the first generation.

Key Design Changes Gen2:

More conventional minivan styling with a longer wheelbase and wider track, improved interior packaging.

Facelifts Updates:

Minor styling updates and feature additions occurred throughout its production run, particularly around 2002.

Production

Production Location:

Hofu, Yamaguchi, Japan

Production Years:

1999-2006 (for this generation)

🏆 Awards & Recognition

Recognitions

Jdpower Initial Quality:

Mazda models often received good ratings in J.D. Power's Initial Quality Study during this era, reflecting overall reliability perception.

Ratings

Consumer Reports Reliability:

Varied year-to-year and model-specific, but generally considered average to good for its class.