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Manual Coverage
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Systems
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Systems Covered:
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General Information, Engine Mechanical, Engine Electrical, Emission Control, Fuel System, Clutch System, Manual Transaxle, Automatic Transaxle, Driveshaft and Axle, Suspension System, Steering System, Restraint System, Brake System, Body (Interior and Exterior), Body Electrical System, Heating, Ventilation, Air Conditioning (HVAC)
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Engine Mechanical Details:
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Engine disassembly and assembly, cylinder head service, piston and connecting rod installation, crankshaft and bearing replacement, valve train adjustment, timing belt replacement procedures, engine mounting.
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Engine Electrical Details:
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Ignition system testing and repair, starter motor and alternator service, fuel injection system diagnostics, sensor testing (crankshaft position, camshaft position, O2, TPS), battery and charging system, wiring diagrams for engine controls.
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Emission Control Details:
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EGR system service, catalytic converter function, O2 sensor operation, evaporative emission control (EVAP) system diagnostics, vacuum routing diagrams.
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Fuel System Details:
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Fuel pump testing and replacement, fuel filter replacement, fuel injector testing and cleaning, fuel pressure regulation, fuel tank service, vapor recovery system.
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Clutch System Details:
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Clutch disc and pressure plate replacement, clutch release bearing service, clutch hydraulic system (master and slave cylinder) inspection and repair, clutch pedal adjustment.
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Manual Transaxle Details:
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Transaxle removal and installation, internal component inspection and repair, gear selection mechanism, shift linkage adjustment, transaxle fluid changes.
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Automatic Transaxle Details:
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Automatic transaxle removal and installation, hydraulic control system diagnostics, torque converter service, valve body inspection, ATF filter and fluid replacement, shift control linkage.
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Suspension System Details:
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Front and rear suspension component inspection and replacement (struts, shocks, control arms, ball joints, tie rods), wheel bearing replacement, spring replacement, alignment procedures and specifications.
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Steering System Details:
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Power steering system inspection and repair (pump, rack and pinion, hoses), steering column disassembly, steering wheel removal, wheel alignment specifications.
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Brake System Details:
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Disc brake service (pads, rotors, calipers), drum brake service (shoes, drums, wheel cylinders), brake fluid flushing and bleeding procedures, parking brake adjustment, ABS system diagnostics (if equipped).
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Body Interior Exterior Details:
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Door panel removal, seat removal and installation, interior trim panel service, exterior trim component replacement, body panel repair, glass replacement procedures.
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Body Electrical System Details:
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Headlight, taillight, and interior lighting service, power window and lock system diagnostics, wiper and washer system repair, horn system, alarm system (if equipped), fuse box layout and function, comprehensive wiring schematics for all electrical components.
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HVAC Details:
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Air conditioning system service (refrigerant handling, compressor, condenser, evaporator), heater core replacement, blower motor and resistor service, climate control system diagnostics, cabin air filter replacement (if applicable).
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Procedures
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Procedures Included:
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Step-by-step repair instructions, troubleshooting guides, diagnostic procedures, maintenance tasks, component replacement, wiring schematics, exploded diagrams, torque specifications, adjustment procedures
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Troubleshooting Methodology:
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Systematic approach to diagnosing problems, often including symptom charts and diagnostic flowcharts.
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Diagnostics:
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Engine performance diagnostics, electrical system troubleshooting, HVAC system checks, suspension and steering alignment issues.
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Depth
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Technical Depth:
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Comprehensive, including detailed diagnostics and complete rebuild procedures for all major systems; suitable for professional mechanics and advanced DIY enthusiasts.
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Technical Depth
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Component Replacement Level:
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Covers everything from minor component replacements (filters, plugs) to major unit overhauls (engine rebuild, transmission overhaul).
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Maintenance
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Service Intervals
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Oil Change Interval:
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Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first, depending on driving conditions. Refer to manual for exact OEM recommendation.
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Spark Plug Replacement:
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Recommended every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on spark plug type (copper, platinum, iridium). Manual will specify.
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Fluid Specifications
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Engine Oil Type:
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API SH or SJ classification, SAE 5W-30 or 10W-30. Specific viscosity may vary by climate and engine. Manual will provide precise OEM specification.
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Coolant Type:
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Ethylene glycol-based antifreeze coolant, typically a 50/50 mix with distilled water. Manual will specify Mazda's proprietary coolant or equivalent.
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Transmission Fluid Manual:
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API GL-4 manual transmission fluid. Manual will specify exact viscosity and quantity.
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Transmission Fluid Automatic:
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Dexron-III or equivalent ATF. Manual will specify exact type and quantity.
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Brake Fluid Type:
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DOT 3 or DOT 4, depending on original equipment specification. Manual will confirm.
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Power Steering Fluid Type:
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Dexron-III or equivalent power steering fluid. Manual will provide specific recommendation.
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Differential Fluid Type:
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GL-5 gear oil for manual transaxle. Manual will specify viscosity and capacity.
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Known Issues
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Known Issues:
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Potential for aging rubber components (hoses, bushings), electrical connector corrosion, HVAC system issues (compressor, blower motor), and minor oil leaks from seals. V6 engines can experience timing belt wear.
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Timing Belt Maintenance:
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The 1.8L V6 engine utilizes a timing belt. Replacement is crucial as per the service interval to prevent catastrophic engine damage. Manual will specify interval and procedure.
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Fluid Capacities
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Engine Oil Capacity 1.6L:
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Approx. 3.7 US quarts (3.5 liters) with filter change. Manual will confirm.
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Engine Oil Capacity 1.8L V6:
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Approx. 4.0 US quarts (3.8 liters) with filter change. Manual will confirm.
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