Mazda Mx-5 Miata 2006-2009 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mazda Model: MX-5 Miata Generation: NC Chassis Codes: NC1 (2006-2008), NC2 (2009-2015) Applicable Years: 2006, 2007, 2008, 2009 👋 Introduction Market Position Vehicle Type: Lightweight,...

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类型: Car

斯库: 68404

标签: 2006 2007 2008 2009 Car Cars Mazda MX Models Mx-5 Miata

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

MX-5 Miata

Generation:

Chassis Codes:

NC1 (2006-2008), NC2 (2009-2015)

Applicable Years:

2006, 2007, 2008, 2009

👋 Introduction

Market Position

Vehicle Type:

Lightweight, rear-wheel-drive, two-seater sports car.

Target Audience:

Enthusiasts seeking a pure driving experience, DIY mechanics, independent repair shops.

Competitive Analysis

Direct Competitors:

• Honda S2000 (discontinued in 2009)

• Porsche Boxster

• BMW Z4

• Audi TT Roadster

Key Features

Driving Dynamics:

Renowned for its balanced chassis, precise steering, and engaging handling characteristics.

Convertible Top:

Features a manual soft-top for quick deployment (later models offered a power-retractable hardtop, though this manual primarily covers the standard soft-top).

📋 Manual Details

Coverage Areas

Systems Covered:

• General Information

• Engine Mechanical System

• Engine Electrical System

• Emission Control System

• Fuel System

• Clutch System

• Manual Transaxle System

• Automatic Transaxle System

• Driveshaft and Axle

• Suspension System

• Steering System

• Restraint System

• Brake System

• Body (Interior and Exterior)

• Body Electrical System

• Heating, Ventilation, Air Conditioning (HVAC)

Procedures Covered:

• Routine Maintenance

• Troubleshooting

• Diagnosis

• Repair Procedures

• Component Replacement

• Wiring Schematics Interpretation

• Specifications and Tolerances

Page Count

Page Count:

Estimated 2500+ pages (typical for comprehensive service manuals)

Manual Type

Manual Type:

Service Repair Workshop Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed information on engine disassembly, assembly, inspection, and repair for the MZR engine. Covers cylinder head, block, pistons, crankshaft, camshafts, timing system, and lubrication.

Engine Electrical:

Covers ignition system, starting system, charging system, engine control module (ECM), sensors, actuators, and complete wiring diagrams.

Fuel System:

Details on fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel filter, and evaporative emission control system.

Transmission Manual:

Comprehensive guide to the manual transmission, including clutch operation, gearbox disassembly, assembly, and troubleshooting.

Suspension Steering:

Covers front and rear suspension components, alignment procedures, shock absorbers, springs, steering rack, power steering system, and related components.

Brake System:

Detailed information on hydraulic system, brake master cylinder, brake boosters, ABS system, brake calipers, rotors, pads, and parking brake.

Body Interior Exterior:

Covers body panel removal and installation, door mechanisms, latches, seals, interior trim, seats, and exterior components.

Body Electrical:

Includes lighting systems, power windows, mirrors, central locking, alarm system, interior electronics, and dashboard instruments.

HVAC:

Details on air conditioning system, heater core, blower motor, climate control panel, and refrigerant handling.

Technical Depth

Depth Of Coverage:

Comprehensive (Level 3 - Professional): Covers everything from basic maintenance to complete engine and transmission rebuilds, including advanced diagnostics and troubleshooting.

Diagnostic Procedures:

Includes step-by-step diagnostic procedures, fault code interpretation (OBD-II), and testing methods for various systems.

Special Tools:

Identifies specific tools required for certain repair procedures, including specialized Mazda tools.

📊 Manual Specifications

File Format

File Format:

Searchable Text:

Yes (typical for professionally created PDFs)

Print Quality

Print Quality:

High-resolution, suitable for printing individual pages or sections.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Operating Systems:

All versions of Windows and Mac OS

Reader Requirements:

Adobe PDF Reader (free download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

LF-VE

Engine Type:

2.0L Inline 4-cylinder, Naturally Aspirated

Displacement:

1999 cc (122 cu in)

Performance

Horsepower 2006-2008:

170 hp @ 7000 rpm (US market)

Torque 2006-2008:

140 lb-ft @ 5000 rpm (US market)

Horsepower 2009:

167 hp @ 7000 rpm (NC2 update, US market)

Torque 2009:

140 lb-ft @ 5100 rpm (NC2 update, US market)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (91 octane recommended)

Engine Mechanical

Bore X Stroke:

87.5 mm x 83.5 mm

Compression Ratio:

9.7:1

Valvetrain:

DOHC, 16 valves, Variable Valve Timing (VVT)

🔧 Transmission

Standard

Transmission Type Std:

6-speed Manual Transmission (Getrag MTX75 derived or Mazda MZR-CDT derived)

Optional

Transmission Type Opt:

6-speed Activematic Automatic Transmission

Features

Clutch Type:

Hydraulically actuated, dry single-plate

📐 Dimensions

Exterior

Length:

167.5 inches (4255 mm)

Width:

68.5 inches (1740 mm)

Height:

49.9 inches (1268 mm)

Wheelbase:

91.1 inches (2315 mm)

Weights

Curb Weight Manual:

Approx. 2500-2600 lbs (1135-1180 kg)

Curb Weight Automatic:

Approx. 2550-2650 lbs (1155-1200 kg)

🛡️ Safety Features

Ratings

NHTSA Front Impact:

5-star

NHTSA Side Impact:

5-star

IIHS Front Offset:

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Standard Traction Control System (TCS)

Electronic Stability Control:

Standard Dynamic Stability Control (DSC) / Electronic Stability Control (ESC)

Passive Features

Airbags:

Front airbags, side-impact airbags (standard)

Rollover Protection:

Reinforced A-pillars and roll bar behind seats

💡 Technology Features

Infotainment

Audio System Options:

Available with premium Bose audio systems, CD players, and auxiliary input jacks. Later models may feature Bluetooth connectivity and more advanced infotainment displays.

Driver Assistance

Cruise Control:

Standard on most models.

Connectivity

Bluetooth:

Available on select higher trims or as an aftermarket addition; manual will cover integration if factory-equipped.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 7,500 miles (12,000 km) or 12 months, whichever comes first (synthetic oil recommended).

Air Filter Replacement:

Inspect every 15,000 miles (24,000 km), replace as needed.

Spark Plug Replacement:

Every 75,000 miles (120,000 km)

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API SN or ILSAC GF-5 certified)

Engine Oil Capacity:

4.4 US quarts (4.2 liters) with filter change

Coolant Type:

Mazda Genuine Long Life Coolant (FL22), or equivalent ethylene glycol-based coolant with de-ionized water.

Transmission Fluid Manual:

Mazda Genuine Manual Transmission Oil (API GL-4, SAE 75W-90) or equivalent.

Transmission Fluid Automatic:

Mazda Genuine ATF (FW6A-EL/FS5A-EL) or equivalent.

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid.

Known Issues

Oil Consumption:

Some higher-mileage NC models may exhibit increased oil consumption, requiring regular checks.

Clutch Throwout Bearing:

Intermittent reports of throwout bearing noise or failure, especially under hard use.

Soft Top Seals:

Potential for water leaks around door and window seals, particularly after several years of use. Manual will detail seal adjustment and replacement.

📚 Vehicle History

Brand Heritage

Mazda Sportscars:

Mazda has a long lineage of lightweight, affordable sports cars, notably the RX-7 series and the iconic original Miata (NA and NB generations).

Model Evolution

Nc Generation Introduction:

The NC generation, introduced for the 2006 model year, represented a significant redesign with a larger platform, increased power, and improved refinement while retaining the core Miata driving philosophy.

Nc2 Update:

The 2009 model year saw the introduction of the NC2 refresh, which included minor styling updates, revised suspension tuning, and slightly lower horsepower for the US market 2.0L engine.

Production

Manufacturing Location:

Hirohima, Japan

🏆 Awards & Recognition

Recognitions

Car And Driver 10Best:

The Mazda MX-5 Miata has historically been a frequent recipient of Car and Driver's '10Best' list, highlighting its enduring appeal and driving excellence.

World Car Of The Year:

The NC generation MX-5 Miata was named the 2006 World Car of the Year.