Segment:
Lightweight Two-Seater Sports Car
Positioning:
Affordable, fun-to-drive roadster emphasizing driving dynamics and minimalist design.
Competitors:
Porsche Boxster, BMW Z3/Z4, Honda S2000, Toyota MR2 Spyder
Driving Experience:
Rear-wheel drive, near-perfect weight distribution, responsive handling, open-top motoring.
Primary Coverage:
Complete Service and Repair Procedures
Secondary Coverage:
Maintenance, Diagnostics, Troubleshooting, Wiring Diagrams, Specifications
Estimated Page Count:
1500+
Type:
Workshop Service Repair Manual
Format:
Downloadable Digital File (PDF)
Powertrain:
Engine, Fuel System, Ignition, Exhaust, Transmission (Manual & Automatic), Drivetrain (Differential, Axles)
Chassis:
Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels, Tires
Electrical:
Body Electrical, Lighting, Instrumentation, Audio System, Powertrain Control Module (PCM), Chassis Control Modules, Wiring Diagrams
Body And Frame:
Body Panels, Doors, Hood, Trunk, Bumpers, Interior Trim, Seats, Convertible Top Mechanism
Routine Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Replacements, Spark Plug Replacement, Belt Inspection and Replacement
Major Repairs:
Engine Overhaul, Transmission Rebuild, Clutch Replacement, Brake System Repair, Suspension Component Replacement, Power Steering System Repair
Diagnostics And Troubleshooting:
Symptom-based diagnostics, DTC (Diagnostic Trouble Code) interpretation, Electrical system troubleshooting, Mechanical component diagnosis
Component Replacement:
Alternator, Starter Motor, Radiator, Water Pump, Fuel Pump, Sensors, Actuators
Depth:
Comprehensive: Covers everything from basic adjustments to complete engine and transmission overhauls. Includes detailed diagnostic procedures and specifications.
Engine Code:
BP-Z3 (for most 2001-2004 models, earlier may have BP-VE)
Configuration:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
1.8 Liters (1839 cc)
Horsepower:
140 hp @ 6500 RPM (for 1.8L, later models might have slightly more power in some markets or trims)
Torque:
120 lb-ft @ 5000 RPM (for 1.8L)
Induction:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (91 Octane Recommended)
Coolant Type:
Mazda Super Coolant (or equivalent long-life OAT coolant, typically Prediluted 50/50)
Transmission Type:
6-Speed Manual (FS5W71C or similar variant)
Transmission Type:
4-Speed Automatic
Manual Fluid Spec:
Mazda GL-5 75W-90 Synthetic Gear Oil (e.g., Mazda Genuine Oil, or equivalent)
Automatic Fluid Spec:
Mazda ATF-Type T-IV (or equivalent Dexron III/Mercon compatible fluid, check manual for exact spec)
NHTSA Front Impact:
4-Star (Driver), 5-Star (Passenger) - for applicable model years, check specific reports
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Airbags:
Driver and Passenger Airbags, Side-Impact Airbags (optional on some trims/years)
Rollover Protection:
Reinforced A-pillars and pop-up roll bar behind headrests
Audio System:
Factory AM/FM/CD player, optional Bose premium audio system available on higher trims.
Climate Control:
Manual climate control; automatic climate control available on select models.
Cruise Control:
Available Cruise Control system.
Aux Input:
Typically not standard on this model year; aftermarket solutions common.
Oil Change Interval:
Every 5,000-7,500 miles or 6 months (whichever comes first), or as per owner's manual recommendations.
Coolant Flush Interval:
Every 30,000-50,000 miles or 2-3 years, depending on coolant type.
Timing Belt Interval:
N/A (Engine uses a timing chain, which is generally maintenance-free but requires inspection for tensioner issues).
Engine Oil Spec:
5W-30 Synthetic (API SG, SH, or SJ certified, or ILSAC GF-2 or GF-3)
Brake Fluid Spec:
DOT 3 or DOT 4
Power Steering Fluid Spec:
ATF Dexron II or III
Common Problems:
Oil leaks from valve cover gasket or oil pan, clutch wear, rear main seal leaks, power window motor failure, minor electrical gremlins, cooling system leaks (hose clamps, radiator).
Engine Specific Notes:
The BP-Z3 engine is generally robust but can be sensitive to oil level and maintenance. Some earlier models experienced oil consumption issues.
