Target Audience:
DIY enthusiasts, independent repair shops, and professional mechanics working on Mazda MX models from the specified era.
Value Proposition:
Provides authoritative, manufacturer-level repair information essential for accurate and efficient maintenance and repair, saving significant costs compared to dealer services.
Advantage:
Offers a singular, consolidated source of information, encompassing all necessary aspects of vehicle servicing and repair, unlike fragmented online resources or basic owner's manuals.
Detail Level:
Highly detailed, including intricate diagrams, torque specifications, wiring schematics, and diagnostic procedures.
Restore Ability:
Indispensable for restoration projects, enabling the correct reassembly and refurbishment of all vehicle systems.
Vehicle Years Covered:
1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Engine Variants Covered:
All variants sold within the specified model years, including 1.6L and 1.8L naturally aspirated and potentially turbo variants if applicable.
Market Coverage:
Likely covers North American and potentially global specifications for the MX model range.
Estimated Page Count:
High (typically 1000+ pages for a comprehensive workshop manual)
Manual Type:
Digital Workshop Repair Manual
Content Type:
Diagnostic and Repair Procedures
Format:
Digital (likely PDF)
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system.
Transmission Drivetrain:
Manual and Automatic transmissions, clutch system, driveline components (axles, CV joints).
Chassis Suspension:
Front and rear suspension systems, steering system, wheels and tires.
Braking System:
Brake system components (discs, pads, calipers, lines, master cylinder), ABS (if equipped).
Electrical Electronics:
12V electrical system, battery, charging system, starting system, lighting, instruments, infotainment (basic), body electricals, ECU diagnostics.
Body Interior:
Body panels, doors, windows, interior trim, seats, HVAC system (basic).
Maintenance:
Routine maintenance, fluid changes, filter replacements, tune-ups, inspections.
Troubleshooting:
Diagnostic charts, common problem identification, symptom-based troubleshooting.
Repair Rebuild:
Step-by-step repair instructions, component overhaul, assembly and disassembly procedures.
Diagnostics:
OBD-I/OBD-II (if applicable) code reading, diagnostic trouble codes (DTCs), component testing procedures.
Depth:
Comprehensive: Covers everything from basic maintenance and fluid checks to complex engine rebuilds, transmission overhauls, and in-depth electrical diagnostics.
Engine Code Examples:
B6 (1.6L), BP (1.8L) - specific codes depend on year and market.
1.6L Horsepower Range:
Approximately 90-115 hp
1.8L Horsepower Range:
Approximately 125-130 hp (NA), potentially higher for turbo variants if applicable.
Torque Specs:
Detailed torque specifications for all engine components (e.g., cylinder head bolts, main bearings) will be present.
Fuel Delivery:
Electronic Fuel Injection (EFI) likely across most models, with specific injector flow rates and pressure specifications provided.
Configuration:
Inline 4-cylinder, DOHC (Double Overhead Camshaft) for most variants.
Timing Belt Info:
Detailed procedures for timing belt inspection, replacement, and tensioning, including critical belt replacement intervals.
Transmission Type Standard:
5-speed Manual Transmission (e.g., FS5W71G variant).
Transmission Type Optional:
4-speed Automatic Transmission.
Clutch System:
Hydraulically actuated clutch system, with specifications for clutch disc, pressure plate, and release bearing replacement.
Manual Transmission Fluid:
Likely API GL-4 specification SAE 75W-90 or SAE 75W-85 gear oil. Specific Mazda part numbers will be provided.
Automatic Transmission Fluid:
Likely Mazda ATF J or equivalent. Specific Mazda part numbers will be provided.
Wheelbase:
Approx. 94.5 inches (2400 mm)
Length:
Approx. 150-155 inches (3810-3937 mm)
Width:
Approx. 66.1 inches (1679 mm)
Height:
Approx. 49.4 inches (1255 mm)
Curb Weight:
Approx. 2200-2400 lbs (1000-1090 kg), varies by model and equipment.
Gross Vehicle Weight Rating:
Specifications will be detailed for each variant.
Towing Capacity:
Generally not recommended or specified for this sporty coupe/convertible.
Crash Test Results:
While official NHTSA/IIHS ratings for this specific model and era might be limited, the manual will cover structural integrity and airbag system diagnostics.
ABS:
Anti-lock Braking System (ABS) was an optional feature on some models, with detailed diagnostic and repair procedures for the ABS module and sensors.
Traction Control:
Not commonly found on this model, but if equipped, traction control system details would be included.
Airbags:
Driver and passenger airbags were likely standard or optional. The manual will detail airbag system operation, sensor replacement, and SRS warning light diagnostics.
Seat Belts:
Pretensioner seat belts (if equipped), adjustment, and replacement procedures.
Audio System:
Factory radio/cassette player or CD player. Manual will cover basic wiring and speaker replacement.
Climate Control:
Manual or semi-automatic climate control. Manual details HVAC system components and refrigerant handling (with safety warnings).
Cruise Control:
Optional cruise control system; manual will include diagnostic and repair procedures.
Diagnostics Port:
OBD-I or early OBD-II port (depending on the exact year and market). Manual will explain its usage and related diagnostic codes.
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Manual will specify.
Timing Belt Replacement Interval:
Crucial interval, often around 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Manual will state exact interval and critical importance.
Spark Plug Replacement Interval:
Typically 60,000-100,000 miles, depending on spark plug type (copper, platinum, iridium). Manual will specify correct type and interval.
Engine Oil Type:
Likely 5W-30 or 5W-40 synthetic or semi-synthetic oil, API SJ or higher. Specific Mazda grades and capacities will be detailed.
Coolant Type:
Ethylene glycol-based coolant, typically a long-life silicate-free formula. Mazda FL22 or equivalent. Capacity will be specified.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify the correct type and bleeding procedures.
Power Steering Fluid Type:
Likely ATF Dexron II/III or a specific Mazda power steering fluid. Capacity will be specified.
Engine Oil Consumption:
Certain engine variants might be prone to oil consumption if not maintained properly. Manual details oil control rings and PCV system checks.
Suspension Wear:
Components like ball joints, tie rod ends, and bushings can wear over time. Manual provides inspection and replacement procedures.
Electrical Gremlins:
Older vehicles can develop electrical issues. The manual's wiring diagrams and diagnostic procedures are vital for troubleshooting.
Timing Belt Failure:
Critical to follow replacement intervals to prevent catastrophic engine damage due to belt failure (interference engine).
Rust Corrosion:
Common on vehicles of this age, especially in areas with road salt. Manual will cover body repair and rust prevention sections.
Mazda Philosophy:
Mazda's heritage of producing driver-focused, sporty vehicles with innovative engineering.
Mx Series Context:
The MX series (often referring to the MX-3, MX-5 Miata, and MX-6) represented Mazda's commitment to accessible sports cars and coupes during this period.
Generation Designation:
This manual covers a specific generation or facelift of the Mazda MX model, likely including updates and variants introduced during those years.
Manufacturing Locations:
Likely produced in Japan (e.g., Mazda's Hofu plant).
Sales Performance:
Details on sales figures and market reception are outside the scope of a workshop manual but provide context for the vehicle's importance.
Automotive Press:
Mazda's MX models often received praise from automotive journalists for their handling and sporty character, contributing to their desirability.
Consumer Reviews:
Owners generally praised the vehicles for reliability and driving dynamics, though maintenance is key for longevity.
Manual Accuracy:
The manual is based on manufacturer-issued service information, ensuring accuracy and adherence to factory specifications.
