Vehicle Segment:
Compact car, known for sporty handling and practicality. The Protegé5 offered a versatile wagon/hatchback variant.
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Volkswagen Golf, Subaru Impreza
Vehicle Appeal:
Affordable, reliable, enjoyable driving dynamics, good fuel economy, practical interior space (especially Protegé5).
Benefit To Owner:
Empowers owners to perform their own maintenance and repairs, saving money and extending vehicle lifespan. Provides in-depth understanding of vehicle systems for informed decision-making with mechanics.
Powertrain:
Engine (including assembly, disassembly, tuning, diagnostics), Transmission (manual and automatic), Clutch, Drivetrain (front-wheel drive, axles, differentials)
Chassis:
Suspension (front and rear), Steering, Brakes (hydraulic, ABS), Wheels and Tires
Electrical:
Engine control systems, Ignition, Fuel injection, Lighting, Instrumentation, Power accessories, Audio systems, HVAC controls, Body electrical (wipers, horn, etc.), Powertrain control module (PCM) diagnostics, Body control module (BCM) diagnostics
Body:
Exterior (panels, doors, hood, trunk, bumpers), Interior (trim, seats, dashboard), HVAC system (evaporator, condenser, blower), Glass and seals
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake fluid flushes, coolant flushes
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs) and their meanings, component testing procedures, wiring diagrams for troubleshooting
Repair Rebuild:
Engine rebuild specifications (bore, stroke, tolerances), cylinder head removal and installation, piston and connecting rod installation, crankshaft service, transmission overhaul, brake caliper and rotor replacement, power steering system repair, radiator and cooling fan replacement
Technical Specifications:
Torque specifications for all fasteners, engine specifications, transmission fluid capacities and types, electrical system voltage and resistance values, alignment specifications
Depth:
Extensive, covering everything from routine maintenance to complete engine and transmission overhauls. Includes detailed diagnostic flowcharts and component-level repair instructions.
Digital Format:
PDF (Portable Document Format), allowing for easy searching, printing, and viewing on various devices.
Clarity:
High-resolution, ensuring all diagrams, schematics, and text are clear and legible. Expect sharp lines and readable fonts.
Binding:
N/A (Digital Download)
Paper Quality:
N/A (Digital Download)
Engine Code And Type:
FS-DE (2.0L DOHC 16-valve Inline-4) - Commonly found across many trims. Also, some models may feature the Z5-DE (1.5L DOHC 16-valve Inline-4) or the FS-ZE (higher-performance 2.0L, found in Mazdaspeed Protegé variants, though this manual might focus on standard FS-DE).
Horsepower Fs De:
Approximately 120-130 hp @ 6000 rpm (depending on market and specific variant)
Torque Fs De:
Approximately 130-135 lb-ft @ 4000 rpm (depending on market and specific variant)
Injection Type:
Electronic Fuel Injection (EFI)
Coolant Type:
Ethylene Glycol based, typically a green coolant. Manual will specify exact Mazda coolant or equivalent (e.g., Mazda FL22 if applicable, though more common in later models).
Spark Plugs:
Typically NGK or Denso iridium or platinum plugs. Manual will list specific part numbers and gap specifications.
Manual Transmission:
5-speed manual (e.g., G5M-P for some variants)
Automatic Transmission:
4-speed automatic (e.g., FN4A-EL, developed with Ford)
Fluid Type Automatic:
ATF Dexron-III or equivalent. Manual will specify exact Mazda JWS 3309 or equivalent.
Manual Transmission Fluid Capacity:
Approximately 2.0-2.2 liters. Manual will specify exact type (e.g., API GL-4) and capacity.
Wheelbase:
Approx. 102.8 inches (2611 mm)
Length:
Approx. 170-175 inches (4318-4445 mm) depending on body style
Width:
Approx. 67.7 inches (1720 mm)
Height:
Approx. 56.7-58.3 inches (1440-1481 mm) depending on body style
Protege5 Cargo Volume:
Significantly more than sedan/hatchback variants due to wagon body style. Specific cubic feet/liters will be detailed in the manual.
Curb Weight:
Approx. 2600-2900 lbs (1180-1315 kg) depending on configuration
Wheel Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Typical Tire Size:
185/65R14, 195/55R15, or 205/45R16 depending on trim level and model year.
NHTSA Ratings:
Frontal crash ratings typically 4-star for driver and passenger. Side impact ratings may vary. Manual will not contain specific ratings but will detail safety system components.
Braking System:
Front disc brakes, rear drum brakes (standard on most trims). Optional rear disc brakes on higher trims. ABS (Anti-lock Braking System) was available as an option on many models.
Airbags:
Driver and front passenger airbags were standard. Side airbags were not commonly available on this generation unless specifically optioned on higher trims or later models.
Seatbelts:
Front 3-point pretensioner seatbelts, rear 3-point seatbelts.
Audio System:
Factory AM/FM/CD or Cassette player. Options for premium sound systems existed. Manual covers basic audio system components and removal/installation.
Cruise Control:
Available on most higher trim levels. Covered in the manual for operation and troubleshooting.
Features:
Limited by era; primarily focused on power windows, locks, and mirrors on higher trims. No advanced Bluetooth or USB connectivity from factory.
Oil Change Interval:
Typically every 5,000 miles (8,000 km) or 6 months, whichever comes first. Manual will confirm. Synthetic oil can extend this.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on driving conditions. Manual specifies exact interval.
Coolant Flush:
Every 30,000 miles (48,000 km) or 2-3 years. Manual will provide the definitive schedule.
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2 or GF-3. Viscosity typically 5W-30 or 5W-20. Manual will specify exact type and grade.
Brake Fluid Type:
DOT 3 or DOT 4. Manual will specify.
Common Problems:
Crankshaft position sensor failure, ignition coil issues, catalytic converter failure (due to age/mileage), minor oil leaks from valve cover gasket or oil pan, rust on body panels (especially in northern climates), occasional transmission shift issues in automatics. The manual will cover diagnostics and repair procedures for these.
Mazda Philosophy:
Known for 'Zoom-Zoom' driving dynamics, offering more engaging experiences than many competitors in its class.
Generation:
This manual covers the second generation of the Mazda Protegé (BJ chassis), produced from 1998 to 2003 (often marketed as 1999-2003 model years in North America).
Manufacturing Locations:
Primarily manufactured in Japan, with some production also occurring in Mexico and other international locations depending on market. The Familia name is used in Japan.
Key Variants:
Sedan, 5-door hatchback, and the Protegé5 (wagon/hatchback variant).
