🏷️ Basic Information

Make:

Mazda

Model:

Protege 5

Year:

2002

Model Code:

BJFW

Vin Code:

J

👋 Introduction

Market Position:

The 2002 Mazda Protege 5 was positioned as a sporty and practical compact wagon, offering a unique blend of utility, engaging driving dynamics, and distinctive styling, appealing to younger buyers and families seeking a versatile vehicle that stood out from the conventional sedan or SUV offerings.

Competitive Analysis:

Competed against vehicles like the Subaru Outback Sport, Honda CR-V (early models), Toyota Matrix, and Pontiac Vibe, differentiating itself with a more car-like driving experience, sportier suspension tuning, and a more aggressive aesthetic. Its practicality was often compared to small SUVs but with better fuel economy and handling.

Key Features:

Distinctive 'sh Sakai' wagon styling, sport-tuned suspension, potent 2.0L engine, available manual and automatic transmissions, versatile cargo space with a 60/40 split-folding rear seat, optional all-wheel drive (though less common for the Protege 5 specifically, it was part of the Protege platform), and a driver-focused interior.

📋 Manual Details

Coverage Areas:

Full vehicle repair and maintenance

Trim Levels Covered:

All available trim levels for the 2002 Mazda Protege 5.

Page Count:

Estimated 1500+ pages (typical for comprehensive factory manuals)

Manual Type:

Factory Service Manual / Repair Manual

Language:

English

Format:

Digital Download (PDF)

📖 Manual Coverage

Systems Covered:

Engine mechanical, engine control system (ECM/PCM), fuel system, ignition system, exhaust system, cooling system, lubrication system, starting system, charging system, clutch, manual transmission, automatic transmission, driveshaft, axles, suspension (front and rear), steering system, brakes (front and rear), anti-lock braking system (ABS), body control modules (BCM), interior systems, exterior systems, HVAC system, power accessories (windows, locks, mirrors), lighting, airbags, infotainment, wiring diagrams, diagnostic trouble codes (DTCs), troubleshooting procedures, specifications, and torque values.

Procedures Included:

Routine maintenance, scheduled maintenance, diagnostic procedures, component removal and installation, overhaul procedures, adjustments, electrical troubleshooting, wiring harness repair, body panel repair, interior trim removal and installation, HVAC system service, brake bleeding, wheel alignment, steering component replacement, engine timing adjustment, transmission fluid service, differential service, spark plug replacement, filter replacement, belt replacement, fluid checks and changes, emission system diagnostics.

Body And Chassis Repairs:

Body panel replacement, frame straightening principles, suspension component repair and replacement, steering system overhaul, wheel bearing service, exhaust system repair, and underbody component maintenance.

Technical Depth:

Comprehensive; covers everything from basic fluid checks and filter replacements to complete engine and transmission rebuilds, advanced electrical system diagnostics, and bodywork repairs. Includes detailed step-by-step instructions, diagrams, exploded views, and specifications required for professional-level repairs and maintenance.

Wiring Diagrams:

Detailed electrical schematics and wiring diagrams for all vehicle systems, including engine, transmission, chassis, body, and comfort features.

Diagnostics Covered:

OBD-II diagnostics, interpretation of Diagnostic Trouble Codes (DTCs), component testing, sensor data analysis, and troubleshooting charts.

📊 Manual Specifications

File Format:

Searchable PDF

Print Quality:

High-resolution scans of original factory documentation

Binding Type:

N/A (Digital Download)

Paper Type:

N/A (Digital Download)

Completeness:

Complete factory service manual covering all aspects of the vehicle.

⚙️ Engine Specifications

Engine Displacement:

2.0 Liters (1991 cc)

Engine Type:

DOHC Inline 4-Cylinder

Engine Code:

FS-DE (non-turbocharged)

Horsepower:

130 hp @ 6000 rpm

Torque:

135 lb-ft @ 4000 rpm

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (87 octane recommended)

Compression Ratio:

9.7:1

Throttle Body:

Electronic Throttle Control (ETC) - standard on this model year for this engine.

Engine Control Module Type:

ECU/PCM with integrated immobilizer and diagnostic functions.

🔧 Transmission

Standard Transmission:

5-Speed Manual Transmission

Optional Transmission:

4-Speed Automatic Transmission with Overdrive

Transmission Fluid Type:

ATF Dexron III / Mercon (for automatic transmission); Manual transmission fluid GL-4 (specific viscosity will be in manual)

Differential Type:

Open differential

📐 Dimensions

Length:

170.1 inches (4320 mm)

Width:

67.7 inches (1720 mm)

Height:

57.5 inches (1460 mm)

Wheelbase:

102.8 inches (2610 mm)

Front Track:

58.3 inches (1480 mm)

Rear Track:

58.1 inches (1475 mm)

Ground Clearance:

Approximately 5.5 inches (140 mm)

Cargo Volume Rear Seats Up:

Approx. 21.8 cu ft

Cargo Volume Rear Seats Down:

Approx. 50.7 cu ft

Curb Weight:

Approx. 2800-2950 lbs (depending on transmission and trim)

Gross Vehicle Weight Rating:

Approx. 3836 lbs

Towing Capacity:

Not Recommended/Not Specified

🛡️ Safety Features

NHTSA Front Driver:

4 Stars

NHTSA Front Passenger:

4 Stars

IIHS Side Impact:

Good (for models equipped with side airbags)

Active Features:

4-wheel disc brakes, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), traction control (on some models).

Passive Features:

Front airbags, optional side-impact airbags, pretensioner seatbelts, crumple zones, reinforced safety cage.

Seat Belts:

3-point seatbelts with ELR (Emergency Locking Retractor) for all seating positions.

💡 Technology Features

Infotainment System:

Basic AM/FM stereo with CD player and 4-6 speakers. Optional premium audio system available on higher trims.

Driver Assistance Features:

Limited by modern standards. Primarily ABS and optional traction control. No advanced electronic driver aids like adaptive cruise control or lane keeping assist.

Connectivity Features:

Basic auxiliary input for audio (if equipped), no Bluetooth or USB connectivity from the factory.

🔧 Maintenance

Oil Change Interval:

Every 5,000 miles or 6 months (whichever comes first)

Air Filter Replacement:

Every 30,000 miles or 24 months

Spark Plug Replacement:

Every 60,000 miles (Iridium type)

Timing Belt Replacement:

Every 90,000 miles or 72 months (critical component, refer to manual for specifics)

Cabin Air Filter Replacement:

Every 15,000 miles or 12 months (if equipped)

Engine Oil Type:

SAE 5W-30 API Certified (Synthetic blend or full synthetic recommended)

Engine Oil Capacity:

4.4 US quarts (4.2 liters) with filter change

Coolant Type:

Mazda Long Life Coolant (Blue) or equivalent; 50/50 mix with distilled water

Coolant Capacity:

Approx. 7.0 US quarts (6.6 liters)

Brake Fluid Type:

DOT 3

Transmission Fluid Capacity Manual:

Approx. 2.0 liters (refer to manual for exact capacity and type)

Power Steering Fluid Type:

Dexron III ATF or equivalent

Differential Fluid Type:

GL-4 gear oil (specific viscosity found in manual)

Known Issues:

Rust/corrosion (especially in northern climates), minor electrical gremlins, intake manifold gasket leaks (rare), occasional transmission issues (especially with neglect), worn suspension bushings, catalytic converter failure. The manual provides detailed diagnostic procedures for these and other potential problems.

📚 Vehicle History

Brand Heritage:

Mazda, a Japanese automaker with a rich history dating back to 1920, is known for its focus on driving pleasure ('Jinba Ittai' - horse and rider as one), innovative engineering, and distinctive design language.

Model Evolution:

The Protege 5 (marketed as Mazda Familia Van in Japan and some other markets) was part of the third generation of the Mazda Protege (BJ platform), which ran from 1998 to 2003. The Protege 5 variant, introduced for the 2002 model year, was a distinct wagon body style that built upon the sportier attributes of the Protege. It was designed to capture a niche market looking for practicality without sacrificing driving engagement.

Production Period:

2002-2003

Manufacturing Location:

Japan (primarily)

🏆 Awards & Recognition

Recognitions:

While specific awards for the 2002 Protege 5 are not widely publicized as standalone entities, the Protege line consistently received praise for its value, driving dynamics, and practicality from automotive journalists and consumer reports during its production run.