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Mazda PROTEGE Digital Workshop Repair Manual 2002

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2002 Codes Chassis Code: BJ Series Trim Levels Covered: DX, LX, ES, MP3, Mazdaspeed Protege (some variations may apply) 👋 Introduction...
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类型: Car
厂商:
斯库: 308591
Mazda PROTEGE Digital Workshop Repair Manual 2002
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
2002
Codes
Chassis Code:
BJ Series
Trim Levels Covered:
DX, LX, ES, MP3, Mazdaspeed Protege (some variations may apply)
👋 Introduction
Market Position
Segment:
Compact/Small Family Car
Target Audience:
DIY mechanics, independent repair shops, Mazda enthusiasts.
Competitive Analysis
Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra.
Key Features
Value Proposition:
Empowers owners and technicians with the knowledge to perform any maintenance or repair task, saving time and money.
Manual Focus:
Detailed technical procedures, diagnostic trees, and specifications crucial for accurate repairs.
📋 Manual Details
Coverage Areas
Language:
English
Format:
Digital (PDF)
Manual Type:
Workshop Repair Manual / Service Manual
Page Count
Estimated Pages:
1500+
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel system, ignition system, cooling system, exhaust system, lubrication system, engine control systems (ECU/ECM).
Transmission:
Manual transmission (M/T), Automatic transmission (A/T), clutch system, drivetrain components (axles, CV joints).
Chassis:
Suspension (front and rear), steering system, brake system (hydraulic, ABS), wheels and tires.
Electrical:
Wiring diagrams, charging system, starting system, lighting, instrumentation, power accessories, body electrical, immobilizer system.
Body:
Body construction, interior trim, exterior trim, doors, windows, seats, HVAC system, body repair procedures.
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, inspections, lubrication.
Diagnostics:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meanings, testing procedures.
Repair:
Component removal and installation, assembly and disassembly, adjustments, calibration.
Rebuilding:
Engine rebuild procedures, transmission overhaul, brake caliper rebuilding, suspension component rebuilding.
Technical Depth
Level Of Detail:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission overhauls. Includes detailed torque specifications, tolerances, and diagnostic strategies.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable, allowing quick access to specific topics.
Print Quality
Clarity:
High resolution for clear viewing of diagrams, illustrations, and text.
Binding Type
Digital:
N/A (Digital Format)
Paper Type
Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
FS-DE (2.0L DOHC I4), ZM-DE (2.0L DOHC I4 - Mazdaspeed)
Displacement:
1.6L, 2.0L (depending on market and trim)
Performance
Horsepower 2.0L:
Approx. 125-130 hp (FS-DE)
Torque 2.0L:
Approx. 130-135 lb-ft (FS-DE)
Horsepower Mazdaspeed:
Approx. 170 hp (ZM-DE with turbocharger)
Torque Mazdaspeed:
Approx. 170 lb-ft (ZM-DE with turbocharger)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI), Sequential Multi-port Fuel Injection (MPI).
Fuel Type:
Unleaded Gasoline (87 octane or higher recommended).
🔧 Transmission
Standard
Manual:
5-speed manual transmission.
Optional
Automatic:
4-speed automatic transmission.
Features
Clutch Type:
Hydraulically actuated, dry single plate clutch.
Automatic Transmission Fluid Spec:
Dexron III/Mercon or equivalent.
📐 Dimensions
Exterior
Wheelbase:
Approx. 102.8 inches (2611 mm).
Overall Length:
Approx. 171.7 inches (4361 mm) for Sedan, 173.0 inches (4394 mm) for Hatchback.
Width:
Approx. 67.5 inches (1715 mm).
Height:
Approx. 56.1 inches (1425 mm) for Sedan, 57.0 inches (1448 mm) for Hatchback.
Weights
Curb Weight:
Approx. 2600-2900 lbs (1180-1315 kg), varies by trim and configuration.
Gross Vehicle Weight Rating:
Varies by model, typically around 3800-4000 lbs.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
Generally rated 4 stars for driver and passenger in frontal impact.
IIHS Side Impact Test:
Varied by model year and specific equipment, some models received 'Good' ratings.
Active Features
ABS:
Available on higher trim levels (ES, Mazdaspeed).
Traction Control:
Available on certain models, particularly Mazdaspeed.
Passive Features
Airbags:
Frontal airbags for driver and passenger, available side-impact airbags on some trims.
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, rear 3-point seatbelts.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player with optional premium audio system on some trims. Basic speaker configurations.
Navigation:
Not available on standard models; aftermarket solutions common.
Driver Assistance
Cruise Control:
Available on LX and ES trims.
Keyless Entry:
Available on higher trims (ES).
Connectivity
Aux Input:
Not standard; often added via aftermarket adapter for iPod/MP3 players.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions.
Engine Air Filter Replacement:
Every 15,000 to 30,000 miles (24,000 to 48,000 km).
Spark Plug Replacement:
Every 30,000 to 60,000 miles (48,000 to 96,000 km), depending on plug type.
Timing Belt Replacement:
Refer to manual; typically around 60,000 to 90,000 miles (96,000 to 144,000 km) for FS-DE engine.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 5W-30 or 10W-30 recommended (check owner's manual for specific climate recommendations).
Engine Oil Capacity:
Approx. 3.9 quarts (3.7 liters) with filter for 2.0L engine.
Coolant Type:
Mazda Genuine Antifreeze/Coolant (Green) or equivalent ethylene glycol-based coolant.
Brake Fluid Type:
DOT 3.
Known Issues
Engine:
Occasional oil leaks from valve cover gasket, intake manifold gasket leaks, PCV valve issues.
Transmission:
Slightly notchy shifting in manual transmissions, potential torque converter shudder in automatics.
Suspension:
Wear in front control arm bushings, rear sway bar links, and rear shock absorbers.
Electrical:
Power window motor failures, occasional issues with instrument cluster illumination.
Rust:
Prone to rust on wheel wells, rocker panels, and undercarriage in regions with road salt.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Known for sporty driving dynamics and reliable engineering within its segment.
Model Evolution
Generation:
Second Generation (BJ) - introduced in 1998, with the 2002 model being part of this generation's facelift.
Facelift Updates:
2002 saw styling revisions, updated interior features, and the introduction of the Mazdaspeed Protege performance variant.
Production
Manufacturing Locations:
Japan, Mexico, and North America.
Production Span:
1998-2003 for the BJ generation.
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Mazda Protege 5 (wagon variant) received recognition in some years for practicality and value, reflecting well on the Protege platform's overall competence.
Insurance Institute For Highway Safety Ratings:
Varies by year and test; generally performed adequately for its class.
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