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Mazda Protege 2004 Factory Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: Protege Year: 2004 Product Type: Factory Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Compact Car Target Audience: Budget-conscious consumers, young drivers,...
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Mazda Protege 2004 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
Protege
Year:
2004
Product Type:
Factory Service Repair Manual
👋 Introduction
Market Position
Vehicle Segment:
Compact Car
Target Audience:
Budget-conscious consumers, young drivers, and those seeking reliable transportation.
Competitive Analysis
Key Competitors:
Honda Civic, Toyota Corolla, Ford Focus, Nissan Sentra.
Key Features
Value Proposition:
Affordability, respectable fuel economy, and a reputation for reliability and good driving dynamics.
Manual Benefit:
Empowers owners and technicians with the in-depth knowledge required for efficient and accurate repairs.
📋 Manual Details
Coverage Areas
Engine:
Yes
Transmission:
Yes
Brakes:
Yes
Suspension:
Yes
Steering:
Yes
Electrical System:
Yes
Body And Frame:
Yes
Heating Ventilation Air Conditioning HVAC:
Yes
Maintenance Procedures:
Yes
Troubleshooting Diagnostics:
Yes
Wiring Diagrams:
Yes
Page Count
Estimated Pages:
Approx. 2000+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Comprehensive coverage of all engine and transmission components.
Chassis:
Detailed information on suspension, steering, brakes, and wheels.
Electrical:
Extensive coverage including wiring diagrams, component locations, and diagnostic procedures.
Body:
Repair and adjustment procedures for interior and exterior body components.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, belt inspection/replacement.
Engine Overhaul:
Complete disassembly, inspection, and reassembly procedures for engine components.
Transmission Repair:
Detailed steps for manual and automatic transmission diagnostics, repair, and overhaul.
Brake System Service:
Pad replacement, caliper service, rotor replacement, brake fluid bleeding, and ABS system diagnostics.
Suspension And Steering Repair:
Shock/strut replacement, ball joint service, tie rod end replacement, power steering system service.
Electrical Diagnostics:
Troubleshooting guide for common electrical faults, ECU diagnostics, and sensor testing.
HVAC System Repair:
Refrigerant handling, compressor replacement, system leak testing, and component diagnostics.
Body Panel Replacement:
Procedures for replacing fenders, doors, bumpers, and other exterior panels.
Technical Depth
Depth:
Factory-level diagnostic and repair procedures suitable for professional mechanics and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Text-searchable for quick access to information.
Resolution:
High-resolution images and diagrams.
Print Quality
Printability:
Printable pages for physical reference.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
FS-DE
Engine Type:
Inline 4-Cylinder, DOHC, 16-Valve
Displacement:
2.0 Liters (1991 cc)
Performance
Horsepower:
130 hp @ 5200 rpm
Torque:
135 lb-ft @ 4000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (87 Octane Recommended)
Engine Internals
Bore X Stroke:
83.0 mm x 92.0 mm
Compression Ratio:
9.1:1
🔧 Transmission
Standard
Transmission Type:
5-Speed Manual
Optional
Transmission Type:
4-Speed Automatic
Features
Automatic Overdrive:
Yes (on 4-speed automatic)
Fluid Specifications
Manual Transmission Fluid Type:
GL-4 SAE 75W-90
Automatic Transmission Fluid Type:
Mercon V or equivalent
📐 Dimensions
Exterior
Length:
167.3 inches
Width:
67.1 inches
Height:
55.1 inches
Wheelbase:
102.0 inches
Weights
Curb Weight Min:
2710 lbs (Manual Transmission)
Curb Weight Max:
2810 lbs (Automatic Transmission)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
Good
NHTSA Frontal Passenger:
Good
IIHS Frontal Offset:
Acceptable
Active Features
ABS:
Optional on some trims, Standard on others
Passive Features
Airbags Front:
Standard
Airbags Side:
Optional on some trims
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD player, optional premium audio system with subwoofer on higher trims.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Not typically factory standard; aftermarket solutions are common.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles or 6 months, whichever comes first.
Air Filter Replacement:
Every 15,000 miles or 12 months.
Spark Plug Replacement:
Every 60,000 miles (Platinum type).
Timing Belt Replacement:
Not Applicable (This engine uses a timing chain).
Fluid Specifications
Engine Oil Capacity:
4.5 US quarts (4.3 Liters) with filter change.
Engine Oil Viscosity:
API Service SG, SH, or SJ; SAE 5W-30 Recommended.
Coolant Type:
Ethylene glycol-based, long-life coolant (e.g., Mazda Super Long Life Coolant).
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Common Wear Item:
Front strut mounts and bushings can wear prematurely, leading to noise and poor handling.
Engine Performance:
Some instances of occasional rough idle or misfires due to carbon buildup on intake valves or faulty ignition coils.
Electrical Gremlins:
Window regulators and power door lock actuators can be a failure point.
Corrosion:
Rear wheel arches and rocker panels are susceptible to rust, especially in areas with road salt.
📚 Vehicle History
Brand Heritage
Mazda Philosophy:
Jinba Ittai (Horse and Rider as One) - emphasizing driving feel and connection.
Model Evolution
Generation:
Third Generation (BJ, 1998-2003) with a facelift in 2001 for North America.
Bodystyles:
Sedan, Hatchback (3-door and 5-door), Wagon.
Production
Production Years:
1998-2003 (This manual covers the 2004 model year, which typically falls under the prior generation's design with minor updates).
🏆 Awards & Recognition
Recognitions
Consumer Reports Reliability:
Generally rated as average to above average for reliability by consumer organizations during its production run.
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