Engine Mechanical:
Engine assembly, disassembly, component inspection, lubrication, timing, seals, rotary apex seal replacement, rotor housing machining.
Cooling System:
Radiator, water pump, thermostat, hoses, fan, coolant specifications, leak testing.
Starting And Charging:
Starter motor, battery, alternator, voltage regulator, wiring diagrams, testing procedures.
Ignition System:
Distributor, spark plugs, ignition coils, dwell angle, timing adjustments, electronic ignition components.
Fuel System:
Carburetor(s) (e.g., Hitachi, Mikuni), fuel pump, fuel lines, fuel filter, fuel pressure, cleaning and adjustment procedures.
Emission Controls:
Air injection systems, PCV (Positive Crankcase Ventilation), EGR (Exhaust Gas Recirculation), thermal reactors, catalytic converters (later models), vacuum diagrams.
Engine Controls:
Vacuum control systems, thermal vacuum switches, control solenoids.
Transmission:
Manual transmission (4-speed, 5-speed) and automatic transmission (e.g., Toyoglide), clutch operation, transmission overhaul, gear ratios, fluid specifications.
Driveline:
Driveshaft, universal joints, rear axle, differential, wheel bearings, maintenance and overhaul.
Suspension:
Front independent suspension (struts, control arms), rear leaf springs (later models) or live axle, shock absorbers, bushings, alignment specifications.
Steering:
Steering gear, tie rods, steering linkage, power steering system (if equipped), steering wheel removal.
Brakes:
Front disc brakes, rear drum brakes, hydraulic system, master cylinder, wheel cylinders, brake lines, parking brake, bleeding procedures, specifications.
Electrical:
Wiring diagrams, lighting circuits, instrument panel, switches, fuses, relays, horn, wipers, power windows (if equipped).
Body Interior Exterior:
Body panel removal and installation, door mechanisms, window regulators, seat adjustment, interior trim, exterior trim, bumpers, lighting fixtures.
HVAC:
Heating, ventilation, and air conditioning systems (if equipped), components, refrigerant, service procedures.
Instrumentation And Warning Systems:
Speedometer, tachometer, fuel gauge, temperature gauge, oil pressure warning light, brake warning light, diagnostic indicators.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes, lubrication.
Troubleshooting:
Diagnostic guides, symptom-based troubleshooting, common problems and their solutions.
Repair:
Step-by-step instructions for component repair, overhaul, and replacement.
Disassembly And Assembly:
Complete disassembly and reassembly procedures for major vehicle systems.
Electrical Diagnostics:
Detailed wiring diagrams, component testing, fault finding.
Engine Rebuild:
Comprehensive instructions for rebuilding the rotary engine, including specific clearances and tolerances.
Depth:
Complete Factory Service Manual coverage from basic maintenance to complex engine and transmission rebuilds.
Detail Level:
Highly detailed with step-by-step instructions, exploded views, diagrams, and photographs.
Oil Change Interval:
Typically every 3,000 miles or 3 months. Consult manual for specific recommendation.
Spark Plug Replacement:
Varies by plug type, but often around 10,000-20,000 miles. Refer to manual for specific part numbers and intervals.
Timing Belt Chain Check:
Rotary engines use a chain; refer to manual for inspection intervals and tensioner checks.
Engine Oil:
API SE/SF SAE 10W-30 or 10W-40. Check manual for specific viscosity and API rating.
Coolant:
Ethylene glycol based coolant (50/50 mix with distilled water). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Refer to manual for exact specification.
Differential Fluid:
API GL-5 SAE 80W-90 gear oil. Refer to manual for capacity.
Apex Seal Wear:
Apex seal wear leading to compression loss is a common characteristic of older rotary engines. Regular checks and proper maintenance are crucial.
Carburetor Tuning:
Carburetors require periodic adjustment and cleaning to maintain optimal performance and emissions.
Vacuum Leaks:
Degradation of rubber vacuum hoses can lead to vacuum leaks, affecting engine performance and emissions control.
Cooling System Maintenance:
Ensuring the cooling system is clean and efficient is vital for rotary engine longevity.