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Mazda RX-3SP 1977-1978 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-3SP Production Years: 1977-1978 Codes Chassis Codes: S124A (Coupe), S108A (Sedan - though SP was typically coupe/GT) 👋 Introduction Market Position Market Position:...
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Mazda RX-3SP 1977-1978 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-3SP
Production Years:
1977-1978
Codes
Chassis Codes:
S124A (Coupe), S108A (Sedan - though SP was typically coupe/GT)
👋 Introduction
Market Position
Market Position:
The Mazda RX-3SP was a sporty variant of the RX-3, aimed at enthusiasts seeking performance and distinctive styling, particularly appealing to those interested in rotary engine technology.
Competitive Analysis
Competitive Analysis:
Competed with other sporty compacts and pony cars of the era, such as the Datsun 240Z/260Z, Toyota Celica GT, Ford Mustang, and Chevrolet Camaro, differentiating itself with its unique Wankel rotary engine.
Key Features
Key Features:
Distinctive styling (often a coupe or hatchback), powerful and smooth rotary engine, sporty suspension tuning, SP badging denoting performance enhancements.
📋 Manual Details
Coverage Areas
Systems Covered Overview:
Comprehensive service and repair for all major vehicle systems, including engine, drivetrain, chassis, electrical, and body.
Page Count
Page Count:
Estimated 500-700 pages (typical for a complete factory service manual of this era)
Manual Type
Manual Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Likely Printed (original) or Digital (PDF - common for reproduction)
📖 Manual Coverage
Systems Covered
Engine Systems:
Rotary engine (12A), lubrication, cooling, fuel delivery (carburetion), ignition, emissions control, engine disassembly/assembly, troubleshooting.
Transmission Systems:
Manual transmission (likely 4 or 5-speed), clutch operation, removal/installation, internal component service, troubleshooting.
Drivetrain Systems:
Rear axle, driveshaft, U-joints, wheel bearings, differential service.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering gear, power steering system (if equipped), wheel alignment specifications.
Brake Systems:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, brake fluid specifications, bleeding procedures, component replacement.
Electrical Systems:
Battery, charging system (alternator), starting system, lighting, ignition system, instrument cluster, wiring diagrams, fuse/relay identification, diagnostic procedures.
Body Chassis:
Body panels, doors, windows, interior trim, seats, bumpers, chassis lubrication, frame specifications.
Emissions Control:
Air pump system, EGR valve, catalytic converter (if applicable), emission control component testing and adjustment.
Fuel System Details:
Detailed information on the Hitachi/Nikki carburetor, fuel pump, fuel lines, and related components, including adjustments and overhaul.
Cooling System Details:
Covers radiator, water pump, thermostat, hoses, and fan operation. Rotary engines have specific cooling requirements due to their design.
Lubrication System Details:
Explains oil pump, oil pan, oil filter, and the crucial oil injection system or pre-mix requirements for apex seal lubrication.
Electrical System Details:
Comprehensive wiring diagrams, component identification, testing procedures for alternator, starter, ignition coil, etc.
Procedures Included
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, ignition timing adjustment, carburetor adjustment, fluid checks and changes.
Troubleshooting Procedures:
Systematic diagnostic steps for common problems, including no-start conditions, engine performance issues, electrical faults, and braking problems.
Repair Procedures:
Detailed step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems.
Diagnostic Procedures:
Methods for identifying faults, including visual inspections, measurement of electrical components, and performance testing.
Torque Specifications:
Provides precise torque values for all critical fasteners, essential for engine, transmission, and chassis work.
Engine Rebuild Procedures:
Detailed instructions for disassembling, inspecting, and reassembling the 12A rotary engine, including apex seal installation and housing lapping (if applicable).
Technical Depth
Technical Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds, including torque specifications and clearances.
Diagnostic Charts:
Includes detailed diagnostic charts and flowcharts for troubleshooting electrical and mechanical issues.
📊 Manual Specifications
File Format
File Format:
If digital, typically PDF with searchable text and clear imagery.
Print Quality
Print Quality:
Originals would have factory print quality; digital reproductions should aim for high resolution for diagrams and text legibility.
Binding Type
Binding Type:
Originals were often perfect bound or spiral bound for lay-flat usability. Digital copies are not applicable.
Paper Type
Paper Type:
Originals used durable paper stock suitable for workshop environments. Digital copies are not applicable.
Completeness
Completeness:
This is a comprehensive service and repair manual covering all aspects necessary for maintenance and repair. It is not a condensed or owner's manual.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda 12A Rotary (Wankel)
Engine Configuration:
Two-rotor, naturally aspirated
Displacement:
1146 cc (69.9 cu in) - This is the effective displacement for the 12A rotary.
Performance
Horsepower:
Approx. 100-110 hp (depending on specific market and emissions equipment)
Torque:
Approx. 105-115 lb-ft (depending on specific market and emissions equipment)
Fuel System
Carburetor Type:
Hitachi or Nikki two-barrel downdraft carburetor (e.g., DCH-280 or similar)
Fuel Type:
Unleaded Gasoline (87 octane or higher)
Engine Management
Ignition System:
Distributor-based, points or electronic ignition (depending on specific build date/market)
🔧 Transmission
Standard
Transmission Type:
4-speed manual transmission (most common)
Optional
Transmission Type:
5-speed manual transmission (available on some variants, including SP models), 3-speed automatic transmission (less common for SP)
Features
Clutch Type:
Single dry plate, hydraulically operated
📐 Dimensions
Exterior
Body Styles:
Coupe, Hardtop Coupe, Sedan (SP designation most commonly associated with Coupe/Hardtop)
Wheelbase:
Approx. 97.0 inches (2464 mm)
Length:
Approx. 165.4 inches (4200 mm)
Width:
Approx. 64.6 inches (1640 mm)
Height:
Approx. 51.6 inches (1310 mm) for Coupe
Weights
Curb Weight:
Approx. 2100 - 2300 lbs (950 - 1040 kg), depending on body style and equipment
🛡️ Safety Features
Ratings
Safety Ratings:
No specific government safety ratings (NHTSA/IIHS) available for this era of vehicle.
Active Features
Active Features:
Standard front disc brakes, rear drum brakes.
Passive Features
Passive Features:
Lap belts, padded dashboard, collapsible steering column (basic passive safety features of the time).
💡 Technology Features
Infotainment
Infotainment Features:
Basic AM/FM radio, optional cassette player. Focus on driving experience rather than advanced electronics.
Driver Assistance
Driver Assistance Features:
None in the modern sense. Features were limited to basic vehicle operation.
Connectivity
Connectivity Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first. Rotary engines require specific oil type and are sensitive to oil level.
Spark Plug Replacement:
Check at 15,000 miles (24,000 km), replace as needed. Rotary engines use two spark plugs per rotor. Specific plugs like NGK DP8EA-9 or equivalent.
Ignition Timing Adjustment:
Check and adjust at 15,000 miles (24,000 km) or as per symptom diagnosis. Specific timing marks vary, typically around 5-10 degrees BTDC.
Fluid Specifications
Engine Oil:
API SF or SG classification, SAE 10W-30 or 10W-40. Rotary engines also require pre-mix oil in fuel (or separate oil injection system) for apex seal lubrication. Consult manual for specific pre-mix ratio or oil injection system requirements.
Coolant:
Ethylene glycol-based antifreeze. 50/50 mix with distilled water. Capacity approx. 5-6 quarts (4.7-5.7 L).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil. Capacity approx. 2.5 pints (1.2 L).
Rear Axle Fluid:
API GL-5, SAE 80W-90 gear oil. Capacity approx. 1.1 quarts (1.0 L).
Known Issues
Known Issues:
Apex seal wear (leading to low compression), oil seal degradation, overheating due to cooling system inefficiency, carburetor tuning challenges, rust on body panels and chassis.
Rotary Specific Maintenance:
Regular use of quality pre-mix or ensuring the oil injection system is functioning correctly is critical for apex seal longevity. Carbon buildup in exhaust ports can occur.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mazda's commitment to innovative engineering, particularly the development and refinement of the Wankel rotary engine, is a cornerstone of its automotive history.
Model Evolution
Model Evolution:
The RX-3 (Savanna in Japan) was introduced in 1971 as a successor to the R100. The RX-3SP was a performance-oriented trim level, often featuring upgraded engine components, suspension, and styling elements, building on the RX-3's sporty reputation.
Production
Production Period:
RX-3: 1971-1978. RX-3SP specifically targeted the later years of this generation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Recognitions:
While the RX-3SP itself may not have specific awards, the RX-3 series, and especially Mazda's rotary technology, gained significant recognition in motorsports and enthusiast communities for its unique performance characteristics.
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