Engine Systems:
Rotary engine (12A), lubrication, cooling, fuel delivery (carburetion), ignition, emissions control, engine disassembly/assembly, troubleshooting.
Transmission Systems:
Manual transmission (likely 4 or 5-speed), clutch operation, removal/installation, internal component service, troubleshooting.
Drivetrain Systems:
Rear axle, driveshaft, U-joints, wheel bearings, differential service.
Suspension Steering:
Front and rear suspension components, shock absorbers, springs, bushings, steering gear, power steering system (if equipped), wheel alignment specifications.
Brake Systems:
Front disc brakes, rear drum brakes, hydraulic system, parking brake, brake fluid specifications, bleeding procedures, component replacement.
Electrical Systems:
Battery, charging system (alternator), starting system, lighting, ignition system, instrument cluster, wiring diagrams, fuse/relay identification, diagnostic procedures.
Body Chassis:
Body panels, doors, windows, interior trim, seats, bumpers, chassis lubrication, frame specifications.
Emissions Control:
Air pump system, EGR valve, catalytic converter (if applicable), emission control component testing and adjustment.
Fuel System Details:
Detailed information on the Hitachi/Nikki carburetor, fuel pump, fuel lines, and related components, including adjustments and overhaul.
Cooling System Details:
Covers radiator, water pump, thermostat, hoses, and fan operation. Rotary engines have specific cooling requirements due to their design.
Lubrication System Details:
Explains oil pump, oil pan, oil filter, and the crucial oil injection system or pre-mix requirements for apex seal lubrication.
Electrical System Details:
Comprehensive wiring diagrams, component identification, testing procedures for alternator, starter, ignition coil, etc.
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, spark plug replacement, ignition timing adjustment, carburetor adjustment, fluid checks and changes.
Troubleshooting Procedures:
Systematic diagnostic steps for common problems, including no-start conditions, engine performance issues, electrical faults, and braking problems.
Repair Procedures:
Detailed step-by-step instructions for component removal, overhaul, and reinstallation for all major vehicle systems.
Diagnostic Procedures:
Methods for identifying faults, including visual inspections, measurement of electrical components, and performance testing.
Torque Specifications:
Provides precise torque values for all critical fasteners, essential for engine, transmission, and chassis work.
Engine Rebuild Procedures:
Detailed instructions for disassembling, inspecting, and reassembling the 12A rotary engine, including apex seal installation and housing lapping (if applicable).
Technical Depth:
Comprehensive, covering everything from basic adjustments to complete engine and transmission rebuilds, including torque specifications and clearances.
Diagnostic Charts:
Includes detailed diagnostic charts and flowcharts for troubleshooting electrical and mechanical issues.
Engine Type:
Mazda 12A Rotary (Wankel)
Engine Configuration:
Two-rotor, naturally aspirated
Displacement:
1146 cc (69.9 cu in) - This is the effective displacement for the 12A rotary.
Horsepower:
Approx. 100-110 hp (depending on specific market and emissions equipment)
Torque:
Approx. 105-115 lb-ft (depending on specific market and emissions equipment)
Carburetor Type:
Hitachi or Nikki two-barrel downdraft carburetor (e.g., DCH-280 or similar)
Fuel Type:
Unleaded Gasoline (87 octane or higher)
Ignition System:
Distributor-based, points or electronic ignition (depending on specific build date/market)
Oil Change Interval:
Every 3,000 miles (4,800 km) or 3 months, whichever comes first. Rotary engines require specific oil type and are sensitive to oil level.
Spark Plug Replacement:
Check at 15,000 miles (24,000 km), replace as needed. Rotary engines use two spark plugs per rotor. Specific plugs like NGK DP8EA-9 or equivalent.
Ignition Timing Adjustment:
Check and adjust at 15,000 miles (24,000 km) or as per symptom diagnosis. Specific timing marks vary, typically around 5-10 degrees BTDC.
Engine Oil:
API SF or SG classification, SAE 10W-30 or 10W-40. Rotary engines also require pre-mix oil in fuel (or separate oil injection system) for apex seal lubrication. Consult manual for specific pre-mix ratio or oil injection system requirements.
Coolant:
Ethylene glycol-based antifreeze. 50/50 mix with distilled water. Capacity approx. 5-6 quarts (4.7-5.7 L).
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil. Capacity approx. 2.5 pints (1.2 L).
Rear Axle Fluid:
API GL-5, SAE 80W-90 gear oil. Capacity approx. 1.1 quarts (1.0 L).
Known Issues:
Apex seal wear (leading to low compression), oil seal degradation, overheating due to cooling system inefficiency, carburetor tuning challenges, rust on body panels and chassis.
Rotary Specific Maintenance:
Regular use of quality pre-mix or ensuring the oil injection system is functioning correctly is critical for apex seal longevity. Carbon buildup in exhaust ports can occur.