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Rare mazda rx-4 rx4 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-4 Model Alias: RX4 Chassis Codes: LA2, LA2S, LA2V Production Years: 1972-1980 👋 Introduction Market Position Segment: Compact sports coupe/sedan, often considered a...
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Rare mazda rx-4 rx4 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-4
Model Alias:
RX4
Chassis Codes:
LA2, LA2S, LA2V
Production Years:
1972-1980
👋 Introduction
Market Position
Segment:
Compact sports coupe/sedan, often considered a 'pony car' or 'sports compact' competitor of its era.
Era Context:
Launched during the golden age of rotary engine development by Mazda, positioning itself as a sporty and stylish alternative.
Competitive Analysis
Competitors:
Challenged models like the Ford Mustang, Chevrolet Camaro, Datsun 240Z, and Toyota Celica.
Key Features
Powertrain:
Unique rotary Wankel engine, offering a smooth, high-revving driving experience.
Design:
Stylish coupe and sedan body styles, often praised for their sporty lines and European-influenced aesthetics.
Handling:
Rear-wheel drive, balanced weight distribution contributing to agile handling characteristics.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
Likely Printed or Digital (PDF)
Page Count:
Substantial (described as 'massive complete workshop manual')
📖 Manual Coverage
Systems Covered
Engine:
Rotary engines (12A, 13B variants), including disassembly, assembly, troubleshooting, and component specifics.
Fuel System:
Carburetor systems (e.g., Mikuni, Hitachi), fuel pump, lines, and tank servicing.
Ignition System:
Distributor, coils, spark plugs, timing adjustment, and related components.
Cooling System:
Radiator, fan, water pump, hoses, thermostat, and coolant specifications.
Exhaust System:
Exhaust manifold, pipes, muffler, and emissions control components.
Transmission Manual:
Manual gearbox (e.g., 4-speed, 5-speed), clutch, shifter mechanism, and related components.
Transmission Automatic:
Optional automatic transmission servicing (if applicable to specific model variants covered).
Drivetrain:
Driveshaft, differential, axle shafts, and wheel bearings.
Suspension Front:
Independent front suspension, shock absorbers, springs, control arms, bushings, and alignment specifications.
Suspension Rear:
Leaf spring or coil spring rear suspension (depending on model variant), shock absorbers, and axle location components.
Steering System:
Steering gearbox, steering column, tie rods, and power steering system (if equipped).
Brake System:
Front disc brakes, rear drum brakes (typical), master cylinder, brake lines, calipers, wheel cylinders, and parking brake.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting, gauges, fuses, and relays.
Body And Chassis:
Body panel removal/installation, frame repair, doors, windows, weatherstripping, and interior trim.
Heating And Ventilation:
HVAC system components, controls, blower motor, and heater core.
Procedures Included
Maintenance:
Routine service, fluid changes, filter replacements, lubrication, and inspection procedures.
Troubleshooting:
Diagnostic charts and procedures for common issues across all major systems.
Repair:
Detailed step-by-step repair instructions for mechanical and electrical components.
Overhaul:
Complete engine and transmission overhaul procedures.
Adjustment:
Carburetor adjustment, ignition timing, valve clearance (if applicable to rotary apex seals in practice), brake adjustments.
Specifications:
Torque specifications, clearances, fluid capacities, and electrical data.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine rebuilds and diagnostics.
📊 Manual Specifications
File Format
Digital Format Details:
If PDF, typically searchable text, printable pages, and high-resolution diagrams.
Print Quality
Print Details:
For printed versions, expect clear text and high-quality reproductions of diagrams and illustrations.
Binding Type
Binding Details:
Likely spiral-bound or perfect-bound for ease of use in a workshop environment.
Paper Type
Paper Details:
Durable paper stock suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary Wankel
Engine Codes:
12A (e.g., 1.2L equivalent displacement), 13B (e.g., 1.3L equivalent displacement)
Performance
Horsepower Range:
Approximately 100-130 hp depending on specific engine and emissions controls.
Torque Range:
Approximately 100-120 lb-ft.
Redline:
Typically higher than piston engines, often around 6000-7000 RPM.
Fuel System
Fuel Delivery:
Carbureted (single or dual barrel) is standard for most models.
Fuel Type:
Unleaded gasoline.
🔧 Transmission
Standard
Type:
4-speed or 5-speed manual transmission.
Optional
Type:
3-speed automatic transmission (less common).
Features
Drive:
Rear-wheel drive (RWD).
📐 Dimensions
Exterior
Body Styles:
2-door Coupe, 4-door Sedan, and potentially a Station Wagon variant (Familia model).
Wheelbase:
Approx. 98.2 inches (2495 mm).
Length:
Approx. 165-175 inches (4190-4445 mm) depending on body style.
Width:
Approx. 64.8 inches (1645 mm).
Height:
Approx. 52.6-54.7 inches (1335-1390 mm) depending on body style.
Weights
Curb Weight:
Approx. 2200-2500 lbs (1000-1135 kg) depending on configuration.
🛡️ Safety Features
Ratings
Era Context:
Safety standards were less stringent than modern vehicles. No specific NHTSA/IIHS ratings available for this era.
Active Features
Brakes:
Front disc brakes, rear drum brakes typical. Power assist often optional.
Steering:
Recirculating ball steering, power steering generally optional.
Passive Features
Seatbelts:
Standard lap and shoulder belts.
Construction:
Unitized body construction with crumple zones typical for the era.
💡 Technology Features
Infotainment
Features:
Basic analog radio (AM/FM), optional 8-track player or cassette deck. Simple heater controls.
Driver Assistance
Features:
None by modern standards. Features would be limited to basic instrumentation and controls.
Connectivity
Features:
No electronic connectivity features.
🔧 Maintenance
Service Intervals
Oil Change:
Every 3,000 miles or 3 months, using high-quality oil (check manual for specific API rating).
Spark Plugs:
Inspect every 15,000 miles, replace as needed (specific rotary plugs).
Apex Seals:
Inspection/replacement is a major engine overhaul item, not a routine interval. Longevity varies significantly with maintenance and driving style.
Fluid Specifications
Engine Oil:
Refer to manual for viscosity (e.g., 10W-30 or 10W-40). Specific rotary oil additive might be recommended for some early models or specific applications. **Crucially, it requires a pre-mix of 2-stroke oil in the fuel or a functioning oil injection system.**
Coolant:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water.
Transmission Fluid:
Manual: GL-4 gear oil (e.g., 75W-90). Automatic: Dexron II or equivalent.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Known Issues
Apex Seals:
Wear and failure of apex seals, leading to compression loss, rough running, and starting issues. Critical to proper lubrication and avoiding overheating.
Carburetor:
Tuning issues, float bowl problems, vacuum leaks.
Rotary Oil Injection:
Failure of the oil metering pump (OMP) system, leading to lack of lubrication for seals and bearings.
Cooling System:
Overheating due to inefficient radiator design or blockages, exacerbated by rotary engine heat output.
Electrical Corrosion:
Common in classic cars, manifesting as dim lights, starting problems, or non-functional accessories.
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to rotary engine technology, beginning with the Cosmo and continuing with the RX series.
Model Evolution
Predecessor:
Mazda R100 (Familia Rotary).
Successor:
Mazda RX-7 (first generation, SA22C).
Production
Manufacturing Location:
Japan.
Market Impact:
Helped establish Mazda's reputation for sporty, rotary-powered vehicles.
🏆 Awards & Recognition
Recognitions
Market Reputation:
Gained a cult following for its rotary performance and unique character. Recognized in enthusiast circles as a classic Japanese sports car.
Ratings
Contemporary Reviews:
Praised for performance and handling, though some contemporary reviews noted the rotary's thirst for fuel and specific maintenance needs.
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