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1999 Mazda RX-7 (3rd gen) Service and Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mazda Model: RX-7 Year: 1999 Codes Chassis Code: FD Generation: 3rd Generation (FD) 👋 Introduction Market Position Class: Sports Car, Grand Tourer Segment: Rear-wheel drive,...
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厂商:
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1999 Mazda RX-7 (3rd gen) Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-7
Year:
1999
Codes
Chassis Code:
FD
Generation:
3rd Generation (FD)
👋 Introduction
Market Position
Class:
Sports Car, Grand Tourer
Segment:
Rear-wheel drive, two-seater coupe
Competitive Analysis
Key Competitors:
Toyota Supra, Nissan 300ZX (Z32), Mitsubishi 3000GT, Chevrolet Corvette
Key Features
Powertrain:
Twin-sequential turbocharged rotary engine, exceptional power-to-weight ratio
Handling:
Renowned for its balanced chassis, precise steering, and exceptional grip
Design:
Iconic flowing lines, aerodynamic profile, driver-focused cockpit
📋 Manual Details
Coverage Areas
Primary Coverage:
All models and all repairs A-Z for 1999 Mazda RX-7 (3rd gen)
Page Count
Estimated Page Count:
1500+
Manual Type
Type:
Factory Service Manual (FSM)
Language
Language:
English
Format
Format:
Digital (PDF/eBook)
📖 Manual Coverage
Systems Covered
Engine:
Rotary (13B-REW), fuel injection, ignition, cooling, lubrication, emission control
Transmission:
Manual (R154/Mazda Spec), clutch, drivetrain
Brakes:
ABS, hydraulic system, friction materials, parking brake
Suspension Steering:
Front and rear suspension, steering gear, power steering
Electrical:
Battery, charging system, starting system, lighting, instrumentation, power accessories, body control modules, wiring diagrams
Body Chassis:
Body structure, exterior panels, interior trim, doors, windows, HVAC, security system
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement, fluid checks and changes
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation
Repair:
Engine disassembly and reassembly, transmission overhaul, brake caliper replacement, suspension component repair, electrical component diagnosis and repair
Diagnostics:
OBD-II diagnostics, ECU testing, sensor calibration, component testing
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to complete engine and drivetrain overhauls. Includes detailed torque specifications, clearances, and repair sequences.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text content
Print Quality
Print Compatibility:
Printable on standard printers
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
13B-REW
Engine Type:
Rotary (Wankel), Twin-Sequential Turbocharged
Displacement:
1.3L (2 x 654cc rotor housings)
Performance
Horsepower:
280 PS (276 bhp) @ 6500 rpm
Torque:
318 Nm (234 lb-ft) @ 5000 rpm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
Other
Compression Ratio:
9.0:1
Turbocharger System:
Hitachi HT07-4A (primary) and HT07-4A (secondary), sequential operation
🔧 Transmission
Standard
Transmission Type:
6-speed Manual
Transmission Model:
Mazda MSpec (R154 based)
Optional
Transmission Type:
4-speed Automatic
Transmission Model:
Mazda 4-speed Automatic
Features
Drivetrain:
Rear-Wheel Drive (RWD)
Differential:
Limited Slip Differential (LSD) standard on most trims
📐 Dimensions
Exterior
Length:
4275 mm (168.3 in)
Width:
1750 mm (68.9 in)
Height:
1230 mm (48.4 in)
Wheelbase:
2565 mm (101.0 in)
Ground Clearance:
130 mm (5.1 in)
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs), depending on trim and options
Gross Vehicle Weight Rating:
Not commonly specified for this vehicle class, but typically around 1700 kg
🛡️ Safety Features
Ratings
NHTSA Front Impact:
Not rated or available for this model year (typical for sports cars of the era)
IIHS Crash Test Results:
Not rated or available for this model year
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional (TCS) on some models
Passive Features
Airbags:
Driver and Passenger airbags
Seat Belts:
3-point active seatbelts with pretensioners
Body Structure:
Reinforced safety cell, crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/Cassette player with optional CD changer, Bose premium audio system available on some trims
Display:
Digital climate control display, analog gauges for speedometer, tachometer, oil pressure, and water temperature
Driver Assistance
Cruise Control:
Standard cruise control
Headlights:
Pop-up headlights (iconic design feature), automatic lighting control on some trims
Connectivity
Auxiliary Input:
Not standard, aftermarket solutions typically required for modern device connectivity
Other
Keyless Entry:
Available on some higher trims
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 miles (8,000 km) or 6 months, whichever comes first (synthetic oil recommended)
Air Filter Replacement:
Every 15,000 miles (24,000 km) or annually
Spark Plug Replacement:
Every 30,000 miles (48,000 km) (specific rotary plugs required)
Coolant Flush:
Every 30,000 miles (48,000 km) or 2 years
Fluid Specifications
Engine Oil:
API SG/SH/SJ, ACEA A2/A3, SAE 10W-30 or 10W-40 (check manual for specific recommendations and temperature ranges)
Transmission Fluid:
Mazda Genuine ATF-MA, or equivalent DEXRON III / MERCON compatible fluid for automatic; GL-5 SAE 75W-90 for manual
Coolant:
Mazda FL22 High Performance Long Life Coolant or equivalent ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Apex Seals:
Premature wear or failure of apex seals due to overheating, poor lubrication, or incorrect fuel. Regular maintenance and proper driving habits are critical.
Oil Consumption:
Rotary engines inherently consume oil; proper monitoring and topping up is essential. Premature high consumption can indicate seal wear.
Premix Reliance:
Some owners choose to premix 2-stroke oil with fuel to ensure adequate lubrication for the apex seals, especially in higher-performance applications.
Sequential Turbo Issues:
Failure of the secondary turbocharger or its control solenoids can lead to a significant loss of power.
Cooling System:
Overheating can lead to apex seal failure. Ensuring the cooling system is in top condition is paramount.
📚 Vehicle History
Brand Heritage
Mazda Sports Cars:
Mazda has a long history of producing sporty, driver-focused vehicles, including the iconic RX-7 lineage and the Miata.
Model Evolution
Rx7 Generations:
SA/FB (1978-1985), FC (1985-1992), FD (1992-2002). The FD generation is celebrated for its advanced rotary engine technology and chassis design.
Production
Production Years Fd:
1992-2002 (with phased discontinuation in certain markets)
Manufacturing Location:
Hiroshima, Japan
🏆 Awards & Recognition
Recognitions
Car And Driver Tenbest:
Car and Driver's 10Best list multiple times in its life cycle
Road And Track:
Frequently praised by automotive journalists for its driving dynamics and engineering.
Ratings
Sportscar International:
Recognized as one of the greatest sports cars of the 20th century.
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