Target Audience:
Do-it-yourself enthusiasts and experienced professional mechanics seeking comprehensive repair and maintenance information for the FD RX-7.
Value Proposition:
Provides factory-level repair information at a fraction of the cost of dealership service, empowering owners to maintain and repair their iconic sports car.
Ease Of Use:
Easy-to-read text, numbered steps, bold figure numbers, and detailed illustrations enhance usability for all skill levels.
Diagnostic Aid:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams for efficient problem diagnosis.
Digital Advantage:
Digital format allows for easy storage, portability, selective printing, and multiple device access.
Engine Mechanical:
Complete disassembly, assembly, troubleshooting, and repair of the 13B-REW rotary engine, including apex seals, rotor housing, eccentric shaft, oil metering, lubrication system, cooling system.
Engine Controls:
ECU functions, sensor diagnostics, actuator testing, fuel injection control, ignition timing, idle control, emissions control systems, sequential twin-turbocharger operation.
Transmission:
Manual transmission (R154 type variants) service, clutch system, gearbox overhaul, driveline components, propeller shaft, differential.
Suspension:
Front and rear suspension systems, shock absorbers, springs, bushings, control arms, alignment specifications, troubleshooting.
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System) components, brake calipers, rotors, pads, master cylinder, troubleshooting, bleeding procedures.
Steering:
Power steering system, steering rack, tie rods, steering column, alignment, troubleshooting.
Electrical:
Complete wiring diagrams, lighting system, starting and charging system, instrumentation and warning systems, battery, fuses, relays, diagnostic connectors.
Body:
Exterior and interior body panels, doors, windows, locks, seats, trim, crash repair information, body dimensions, rust prevention.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system service, refrigerant handling, blower motor, evaporator, condenser, control modules.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, fuel lines, emissions control (EVAP).
Maintenance:
Scheduled maintenance, oil changes, filter replacements, spark plug replacement (specific rotary spark plug requirements), belt inspections and replacement, fluid checks and top-offs.
Troubleshooting:
Systematic diagnostic procedures for all major vehicle systems, including engine performance issues, electrical faults, brake problems, and HVAC malfunctions.
Repair:
Detailed, step-by-step instructions for component removal, disassembly, repair, reassembly, and installation across all vehicle systems.
Diagnostics:
OBD-II (On-Board Diagnostics) information, diagnostic trouble codes (DTCs), scan tool usage, sensor data interpretation.
Depth:
Comprehensive Factory Service Manual (FSM) level detail, suitable for complete engine rebuilds, complex electrical troubleshooting, and advanced mechanical repairs.
File Type:
PDF (Portable Document Format)
Requirements:
PDF Reader (Adobe Acrobat Reader or equivalent)
Printability:
All pages are printable, allowing for hard copy use in a workshop environment.
Binding Type:
Digital (no physical binding; printed as needed)
Paper Type Equivalent:
N/A (digital format)
Table Of Contents:
Numbered table of contents for easy navigation and quick information retrieval.
Illustrations:
Hundreds of photos, detailed diagrams, exploded views, and clear illustrations to guide procedures.
Oil Change:
Recommended every 3,000-5,000 miles or 3-6 months, using high-quality synthetic oil. Rotary engines require specific oil viscosity and quality.
Spark Plugs:
Refer to manual for specific types and replacement intervals (typically different heat ranges for leading and trailing plugs).
Coolant Flush:
Recommended every 2-3 years or 30,000 miles.
Engine Oil Type:
High-quality synthetic SAE 10W-30 or 10W-40 (refer to manual for exact viscosity and API/ILSAC ratings).
Coolant Type:
Mazda FL22 Antifreeze/Coolant or equivalent (blue coolant).
Transmission Fluid:
Dexron III or equivalent automatic transmission fluid for automatic; GL-4 or GL-5 gear oil for manual (refer to manual for specific viscosity).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Apex Seal Wear:
A known potential issue with all rotary engines, exacerbated by poor maintenance, overheating, or detonation. Manual provides diagnostic and replacement procedures.
Vacuum Lines:
Aging rubber vacuum lines can degrade, leading to vacuum leaks and performance issues. Manual details locations and replacement.
Oil Consumption:
Rotary engines naturally consume oil for lubrication of apex seals. The manual details correct oil levels and troubleshooting for excessive consumption.
Intercooler Efficiency:
Stock intercooler and piping can sometimes be a bottleneck; manual provides service for these components.
