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Mazda RX-8 RX8 2010 Full Service Repair Manual PDF Download
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Basic Information Identification Make: Mazda Model: RX-8 Year: 2010 Codes Chassis Code: SE3P Introduction Market Position Market Position: The Mazda RX-8 is a unique sports car known for its rotary...
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| Basic Information | |
| Identification | |
| Make: | Mazda |
| Model: | RX-8 |
| Year: | 2010 |
| Codes | |
| Chassis Code: | SE3P |
| Introduction | |
| Market Position | |
| Market Position: | The Mazda RX-8 is a unique sports car known for its rotary engine and distinctive suicide doors. It occupies a niche market for enthusiasts seeking spirited performance and unconventional engineering, often competing with other compact sports coupes and sedans. |
| Target Audience: | Enthusiast owners, DIY mechanics, professional technicians and workshops specializing in Mazda or rotary engines. |
| Competitive Analysis | |
| Competitive Analysis: | Competitors in its segment often included vehicles like the Nissan 350Z, Infiniti G35, Subaru Impreza WRX, and Mitsubishi Lancer Evolution. The RX-8's primary differentiator was its high-revving, naturally aspirated rotary engine, offering a unique driving experience and a distinct sound profile. |
| Key Features | |
| Key Features: | Rotary engine (RENESIS), Rear-wheel drive, 4-door coupe practicality with suicide rear doors, Balanced chassis, High-revving engine characteristic, Sport-tuned suspension. |
| Manual Details | |
| Coverage Areas | |
| Coverage Areas: | Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Bodywork, HVAC, Fuel System, Cooling System, Emission Control, Diagnostics, Maintenance Schedules, Wiring Diagrams, Troubleshooting |
| Page Count | |
| Page Count: | Estimated 2000+ pages (typical for comprehensive factory service manuals) |
| Manual Type | |
| Manual Type: | Full Service Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Systems Covered: | Rotary Engine (RENESIS), Manual Transmission (MX-5 based MAZDA5/MPS), Automatic Transmission (Aisin 6-speed), Front-Wheel Drive (FWD) layout, MacPherson strut front suspension, Multi-link rear suspension, Rack and pinion steering, ABS, EBD, Traction Control System (TCS), Dynamic Stability Control (DSC), SRS airbags, Immobilizer system, Keyless entry, Body control module (BCM), Powertrain control module (PCM), Climate control system, Audio system, Lighting system, Power windows and locks, Wiper and washer system, Fuel injection system, Ignition system, Exhaust system, Cooling system, Lubrication system, Emissions control systems (secondary air injection, OEV, catalytic converter) |
| Body And Chassis: | Front and rear bumper assembly, Fenders, Hood, Doors (including suicide rear doors), Trunk lid, Quarter panels, Roof panel, Frame and unibody structure, Glass replacement, Door hardware and mechanisms, Exterior trim and moldings. |
| Exhaust System: | Exhaust manifold, Catalytic converter, Mufflers, Resonator, Oxygen sensors, Exhaust hangers and mounts. |
| Procedures Included | |
| Procedures Included: | Routine maintenance (oil changes, filter replacements, spark plug changes), Engine diagnostics and repair (apex seal inspection, rotor housing checks, oil metering system), Transmission repair and overhaul (gearbox disassembly, clutch replacement, torque converter service), Drivetrain component repair (driveshaft, differential), Suspension and steering system repair (bushings, ball joints, tie rods, steering rack), Brake system service (pad and rotor replacement, caliper overhaul, bleeding), Electrical system troubleshooting (component testing, wiring harness repair, fuse and relay diagnosis), Body panel repair and alignment, HVAC system service (refrigerant recharge, blower motor replacement), Fuel system diagnosis and repair (injectors, fuel pump, lines), Cooling system maintenance and repair (radiator, water pump, thermostat), Emissions system troubleshooting and repair, Diagnostic trouble code (DTC) interpretation and resolution, Wiring diagram analysis for electrical faults, Resetting service indicators, Key programming |
| Engine Rebuild: | Detailed procedures for dismantling, inspecting, and reassembling the RENESIS rotary engine, including apex seal replacement, rotor housing machining and inspection, and O-ring replacement. |
| Wiring Diagrams: | Comprehensive electrical wiring diagrams for all vehicle systems, color-coded and detailing every circuit, component, connector, and pinout. |
| Technical Depth | |
| Technical Depth: | Comprehensive, covering everything from basic fluid changes and inspections to full engine rebuilds, transmission overhauls, complex electrical diagnostics, and bodywork repair. Includes detailed torque specifications, clearances, test procedures, and diagnostic flowcharts. |
| Diagnostic Procedures: | In-depth diagnostic procedures for all major systems, including specific test steps, expected results, and troubleshooting flowcharts for common and uncommon faults. |
| Fuel System | |
| Fuel System: | Fuel tank, Fuel pump, Fuel filter, Fuel injectors, Fuel lines, Evaporative Emission Control (EVAP) system. |
| Electrical System | |
| Electrical System: | Battery, Alternator, Starter motor, Fuses and relays, Lighting circuits (headlights, taillights, interior), Ignition system components, Sensors (crankshaft position, camshaft position, throttle position, MAF, MAP), Engine control module (ECM) wiring, Body control module (BCM) functions, Instrument cluster, Power accessories (windows, locks, mirrors), Wiper and washer system, Horn, Audio system wiring, Airbag system wiring. |
| Manual Specifications | |
| File Format | |
| File Format: | |
| Searchability: | Searchable PDF text allows for quick information retrieval. |
| Print Quality | |
| Print Quality: | Full Printable, High Resolution for clear reproduction of text and diagrams |
| Binding Type | |
| Binding Type: | Digital (Instant Download) |
| Paper Type | |
| Paper Type: | Not Applicable (Digital Format) |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Naturally Aspirated Rotary (Wankel) |
| Engine Code: | 13B-MSP RENESIS |
| Displacement: | 1.3 Liters (2x654cc rotors) |
| Compression Ratio: | 10.0:1 |
| Redline: | 9,000 RPM |
| Horsepower: | 232 hp @ 8,200 RPM (Sport/GT trims with 6-speed manual) |
| Torque: | 159 lb-ft @ 5,500 RPM |
| Apex Seal Material: | Single-piece carbon-infused composite (common for RENESIS) |
| Oil Consumption Nature: | Rotary engines inherently consume a small amount of oil for lubrication of apex seals and rotor housings; this is normal but requires monitoring. |
| Fuel System | |
| Fuel Induction: | Sequential Electronic Fuel Injection (S-EFI) |
| Fuel Type: | Unleaded Gasoline (Premium Recommended) |
| Oil Type Recommendation: | SAE 5W-30 Synthetic (API SM or higher, ILSAC GF-4 or higher) |
| Oil Capacity: | Approx. 4.9 US quarts (4.6 L) with filter change |
| Cooling System Type: | Liquid-cooled |
| Coolant Type Recommendation: | Mazda FL22 Long Life Antifreeze (Blue) or equivalent |
| Transmission | |
| Standard | |
| Transmission Type: | 6-speed Manual Transmission |
| Optional | |
| Transmission Type: | 6-speed Activematic Automatic Transmission (with paddle shifters on some trims) |
| Features | |
| Transmission Fluid Recommendation Manual: | Mazda GL-7 75W-90 Gear Oil or equivalent |
| Transmission Fluid Recommendation Automatic: | Mazda ATF-FZ (Genuine Mazda Fluid is highly recommended) |
| Drivetrain: | Rear-Wheel Drive (RWD) |
| Clutch Type: | Dry, single-plate (for manual transmission) |
| Dimensions | |
| Exterior | |
| Length: | 175.7 inches (4,463 mm) |
| Width: | 69.7 inches (1,771 mm) |
| Height: | 52.2 inches (1,326 mm) |
| Wheelbase: | 106.4 inches (2,700 mm) |
| Weights | |
| Curb Weight: | Approx. 3,053 lbs (1,385 kg) for manual transmission |
| Gross Vehicle Weight Rating: | Approx. 4,090 lbs (1,855 kg) |
| Cargo | |
| Cargo Volume: | 4.7 cubic feet (133 liters) |
| Safety Features | |
| Ratings | |
| NHTSA Front Side Impact Rating: | 5-Star (for driver and front passenger) |
| IIHS Overall Rating: | Good (for most categories during its production cycle) |
| Active Features | |
| Active Features: | Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Traction Control System (TCS), Dynamic Stability Control (DSC), Tire Pressure Monitoring System (TPMS) |
| Passive Features | |
| Passive Features: | Front airbags (driver and passenger), Side-impact airbags, Curtain airbags, Pretensioner seatbelts, Crumple zones, Side-impact door beams, Active front head restraints |
| Technology Features | |
| Infotainment | |
| Infotainment Features: | Bose premium audio system (optional), AM/FM/CD/MP3 player, Auxiliary audio input jack, Bluetooth connectivity (optional on some trims), Steering wheel mounted audio controls. |
| Driver Assistance | |
| Driver Assistance Features: | Cruise control, Keyless entry and start, Xenon HID headlights (optional), Fog lights. |
| Connectivity | |
| Connectivity Features: | USB port (later models), Bluetooth hands-free calling. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Every 5,000 miles (8,000 km) or 6 months, whichever comes first (severe duty may require more frequent changes) |
| Spark Plug Replacement: | Every 30,000 miles (48,000 km) (Specific platinum or iridium plugs required for rotary engines) |
| Air Filter Replacement: | Every 15,000 miles (24,000 km) or as needed based on driving conditions |
| Cabin Air Filter Replacement: | Every 15,000 miles (24,000 km) or annually |
| Brake Fluid Flush: | Every 30,000 miles (48,000 km) or 2 years |
| Coolant Flush: | Every 60,000 miles (96,000 km) or 4 years |
| Transmission Fluid Change Manual: | Every 60,000 miles (96,000 km) |
| Transmission Fluid Change Automatic: | Every 60,000 miles (96,000 km) (Crucial for longevity of Aisin transmission) |
| Fluid Specifications | |
| Engine Oil Specification: | SAE 5W-30, API SM/SN, ILSAC GF-4/GF-5 (Synthetic recommended) |
| Transmission Fluid Manual Specification: | Mazda GL-7 75W-90 Gear Oil (or equivalent API GL-5) |
| Transmission Fluid Automatic Specification: | Mazda ATF-FZ (Genuine Mazda fluid is critical) |
| Brake Fluid Specification: | DOT 3 or DOT 4 |
| Coolant Specification: | Mazda FL22 Long Life Antifreeze (Blue) or equivalent (50/50 mix with distilled water) |
| Known Issues | |
| Known Issues: | Apex seal wear and oil consumption (requires regular oil level checks and topping up), Ignition coil failure, Catalytic converter failure, Eccentric shaft sensor failure, Starter motor issues (especially with hot start), Door opening mechanism issues (rear 'freestyle' doors), Oil metering system issues. |
| Vehicle History | |
| Brand Heritage | |
| Brand Heritage: | Mazda has a long history of producing sporty and innovative vehicles. The rotary engine is a signature technology for Mazda, most famously featured in the RX-7 series, which preceded the RX-8. |
| Model Evolution | |
| Model Evolution: | The RX-8 (SE3P) replaced the RX-7 (FD) in Mazda's lineup. It was designed as a more practical and usable sports car, featuring four doors and a distinctive design. The RENESIS rotary engine was an evolution of the earlier 13B engine, designed to improve emissions and low-end torque, though it remained a high-revving, unique powerplant. |
| Production | |
| Production Years: | 2003-2012 |
| Manufacturing Location: | Hiroshima, Japan |
| Awards & Recognition | |
| Recognitions | |
| Recognitions: | Car and Driver 10Best (2004-2006), Editors' Choice Awards from various automotive publications, World Performance Car of the Year (2004). |