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Mazda RX3 RX-3 1970-1978 Factory Service Repair Manual

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The Mazda RX3, produced from 1970 to 1978, represents a significant chapter in Mazda's history, celebrated for its distinctive rotary engine and sporty design. Available in Coupe, Sedan, and Station...
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Mazda RX3 RX-3 1970-1978 Factory Service Repair ManualMazda RX3 RX-3 1970-1978 Factory Service Repair ManualMazda RX3 RX-3 1970-1978 Factory Service Repair ManualMazda RX3 RX-3 1970-1978 Factory Service Repair Manual
The Mazda RX3, produced from 1970 to 1978, represents a significant chapter in Mazda's history, celebrated for its distinctive rotary engine and sporty design. Available in Coupe, Sedan, and Station Wagon body styles, these vehicles, powered by either the 10A (1142cc) or 12A (1308cc) rotary engine, offered a unique driving experience characterized by smooth power delivery and compact engine dimensions. The RX3 was instrumental in establishing Mazda's global reputation for innovation and performance, particularly with its Wankel engine technology, and remains a sought-after model for enthusiasts and restorers. This comprehensive factory service repair manual provides detailed guidance for the complete service and repair of Mazda RX3 models from 1970 through 1978. It covers all essential systems, including the rotary engine, transmission, brakes, electrical components, suspension, and more, offering step-by-step instructions, troubleshooting procedures, and technical specifications. Designed for owners, enthusiasts, and professional technicians, this manual is an indispensable resource for maintaining, diagnosing, and restoring the RX3, ensuring its continued performance and longevity.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX3 / RX-3
Model Years Covered:
1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978
Codes
Chassis Codes Implied:
S102A (Coupe), S124A (Sedan), S132A (Wagon), S144A (Coupe)
Engine Codes Implied:
10A (571cc x 2 rotors), 12A (654cc x 2 rotors)
👋 Introduction
Market Position
Target Audience:
Mazda RX3 owners, enthusiasts, restorers, and independent mechanics.
Value Proposition:
Enables owners to perform their own maintenance and repairs, saving significant labor costs (estimated $50-$60/hour).
Competitive Analysis
Differentiation:
Official factory manual, providing accurate and complete information comparable to what professional technicians use.
Key Features
Search Functionality:
Searchable PDF for quick information retrieval.
Portability:
Print only the necessary pages, avoiding wear and tear on a physical manual.
Comprehensiveness:
Covers all styles of the RX3 for the specified model years.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Secondary Coverage:
Maintenance, troubleshooting, diagnostics, and restoration
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but described as 'COMPLETE' and 'hundreds of pages')
Manual Type
Type:
Factory Service Repair Manual
Authenticity:
Actual Genuine Repair Service Factory Manuals (NOT 3rd party)
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Rotary engine service and repair, including Wankel specifics
Transmission:
Service and repair for manual and potentially automatic transmissions
Brakes:
Front disc and rear drum brake system service, adjustment, and repair
Electrical:
Comprehensive electrical system diagnostics, wiring diagrams, component testing, and repair
Suspension:
Front strut and rear leaf spring suspension service, alignment, and component replacement
Steering:
Steering gearbox, linkage, and power steering (if equipped) service and repair
Cooling:
Radiator, water pump, thermostat, and cooling system maintenance and repair
Fuel:
Carburetor systems (likely Hitachi or Mikuni), fuel pump, fuel lines, and fuel tank service
Emission:
Emission control systems, PCV, EGR (if applicable), and related components
Chassis Body:
Body panel repair, frame straightening, door/window mechanisms, and chassis components
Interior:
Interior trim, seating, dashboard, and accessory installation/repair
Drive Axle Differential:
Rear axle, differential, and drive shaft service and repair
Heater Ac:
Heater core, blower motor, and air conditioning system (if equipped) service
Engine Control:
Engine management systems, ignition timing, and related controls
Restraint:
Seat belts and passive restraint systems (if applicable)
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks, lubrication, tune-ups
Troubleshooting:
Diagnostic procedures for various system faults and common problems
Engine Repair:
Complete engine rebuilds, apex seal replacement, rotor housing machining, porting, and assembly
Transmission Repair:
Clutch replacement, transmission disassembly and reassembly, gear synchro service
Brake Repair:
Brake pad/shoe replacement, caliper/wheel cylinder rebuilding, brake fluid flushing
Electrical Repair:
Wiring harness repair, alternator/starter service, ignition system troubleshooting, lighting diagnostics
Suspension Repair:
Shock absorber/strut replacement, ball joint service, tie rod end replacement, wheel bearing service
Steering Repair:
Steering box adjustment and overhaul, power steering pump replacement
Cooling System Repair:
Radiator removal and repair, water pump replacement, thermostat replacement, coolant flush
Fuel System Repair:
Carburetor tuning and rebuilding, fuel pump testing and replacement, fuel filter service
Chassis Body Repair:
Panel alignment, rust repair techniques, body filler application, welding procedures
Interior Repair:
Seat upholstery replacement, dashboard instrument repair, trim panel fitting
Drive Axle Differential Repair:
Axle seal replacement, differential fluid change, bearing adjustment
Tune Up Procedures:
Detailed tune-up specifications, ignition timing, carburetor adjustments, spark plug selection
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to complete engine rebuilding and diagnostics.
Illustrations:
Includes detailed illustrations, drawings, and photos.
Instructions:
Step-by-step instructions with numbered procedures, notes, cautions, and warnings.
Diagnostic Capability:
Advanced troubleshooting guide for diagnosing and correcting problems.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Works with all PC-based Windows operating systems and Mac.
Print Quality
Printability:
Printable without any restriction; individual pages or the entire manual can be printed.
Resolution:
High resolution.
Binding Type
Digital Binding:
Downloadable PDF; can be burned to CD-ROM.
Paper Type
Digital Paper:
N/A (digital format)
Delivery
Delivery Method:
Instant download link on checkout page after payment.
Requirements
Software Requirements:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Rotary (Wankel)
Rotor Displacement Per Rotor:
571cc (10A engine) or 654cc (12A engine)
Total Displacement:
1142cc (10A) or 1308cc (12A)
Performance
Horsepower Range Approximate:
80-100 hp (depending on engine and market specifications)
Torque Range Approximate:
90-110 lb-ft (depending on engine and market specifications)
Fuel System
Fuel Delivery:
Carburetor (e.g., Hitachi twin-choke or similar, depending on variant)
Fuel Type:
Unleaded gasoline (typical for later years, leaded for earlier in some markets)
🔧 Transmission
Standard
Transmission Type Standard:
4-speed manual (common)
Optional
Transmission Type Optional:
3-speed automatic (available on some models)
Features
Clutch Type:
Single dry plate (manual transmission)
📐 Dimensions
Exterior
Body Styles:
Coupe, Sedan, Station Wagon
Weights
Curb Weight Approximate:
2,200 - 2,500 lbs (depending on body style and equipment)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data available from this era; reliance on structural integrity and driver awareness.
Active Features
Active Safety Features:
Front disc brakes, rear drum brakes, standard safety glass.
Passive Features
Passive Safety Features:
Lap seat belts (3-point belts likely optional or introduced later).
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, often with a cassette player in later models. Speaker count typically 2 or 4.
Driver Assistance
Driver Assistance Features:
Limited to basic driver controls and vehicle feedback. No electronic driver assistance systems typically found.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 3-6 months (refer to manual for specific recommendations based on driving conditions).
Spark Plug Replacement:
Refer to manual; often tied to engine tune-ups, e.g., 15,000-25,000 miles.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 recommended (consult manual for exact viscosity based on climate).
Coolant Type:
Ethylene glycol-based antifreeze mixed with water (typically 50/50).
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for specific type).
Transmission Fluid Manual:
GL-4 Gear Oil (SAE 75W-90 or 80W-90).
Transmission Fluid Automatic:
Dexron II or equivalent (if applicable).
Differential Fluid:
API GL-5, SAE 80W-90 or 90 hypoid gear oil.
Known Issues
Engine Apex Seals:
Wear of apex seals leading to compression loss and engine failure is a common issue with rotary engines, requiring rebuild.
Carburetor Tuning:
Carburetors can become finicky with age, requiring periodic cleaning and adjustment for optimal performance.
Chassis Rust:
As with many vehicles of this era, rust can be a significant issue, particularly in the lower body panels, wheel arches, and chassis rails.
Cooling System Leaks:
Aging hoses, gaskets, and radiator can lead to coolant leaks.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mazda's pioneering history with rotary engines and sporty, driver-focused vehicles.
Model Evolution
Model Introduction:
Introduced in 1970, the RX3 was a key model in establishing Mazda's reputation for performance and rotary technology globally.
Predecessor Successor:
Followed the Mazda Familia platform; succeeded by models like the Mazda Grand Familia/818 and later the Mazda RX-5 (Cosmo).
Production
Production Period:
1970-1978
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Automotive Press:
RX3 models, particularly performance variants, were generally well-regarded by automotive press for their handling and unique rotary engine character.
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