Positioning:
Essential resource for owners and technicians of the 1992-1998 Mazda RX-7 (FD) generation, offering professional-level repair and maintenance guidance.
Advantage:
Provides exhaustive coverage equivalent to factory service manuals, enabling significant cost savings on repairs compared to dealership services.
Feature 1:
Comprehensive A-Z repair coverage for mechanical and electrical systems.
Feature 2:
Detailed diagrams and photographic illustrations to clarify procedures.
Feature 3:
User-friendly layout designed for ease of understanding and application.
Feature 4:
Instant digital delivery for immediate access to repair information.
Applicable Years:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Covered Models:
All RX-7 (FD) models and trim levels
Covered Engine Types:
All engine types (specifically 13B-REW rotary)
Estimated Page Count:
Extensive (specific count not provided, but described as comprehensive)
Type:
Workshop Service Repair Manual
Powertrain:
Engine (rotary, 13B-REW), intake, exhaust, cooling, fuel, emissions, transmission (manual, automatic), clutch, differential, driveshaft
Chassis And Suspension:
Steering, suspension (front and rear), brakes (including ABS)
Body And Interior:
Body, interior components, heater, air conditioning (HVAC), automatic climate control
Electrical And Electronics:
Electrical systems, wiring diagrams, SRS (Supplemental Restraint System), engine control, ignition, lighting
Maintenance:
Routine maintenance, tune-up procedures, fluid changes, filter replacements
Repair And Rebuild:
Engine removal/installation, cylinder head/valve train, engine block, engine lubrication, intake/exhaust system repair, transmission repair, clutch replacement, brake system repair, suspension component replacement
Diagnostics And Troubleshooting:
Fault diagnosis, troubleshooting guides for mechanical and electrical issues
Specialized Procedures:
Valve timing procedures, chain/gear replacement, tensioner adjustments, tightening torques, special tool usage, safety precautions
Depth:
Comprehensive, A-Z coverage of all mechanical and electrical repairs, suitable for professional mechanics and advanced DIY enthusiasts
Format:
PDF (Portable Document Format)
Printability:
All pages are printable, allowing users to print only necessary sections
Visual Aids:
Includes tons of detailed pictures and diagrams
Type:
Digital download (no physical binding)
Type:
Not Applicable (digital format)
Usage License:
Unlimited use, does not time out or expire
Engine Type:
Rotary (Wankel)
Displacement:
1.3 L (654 cc x 2 rotors)
Aspiration:
Twin-turbocharged sequential
Horsepower Range:
Approximately 252 hp (Series 6) to 280 hp (Series 8) depending on model year and market
Torque Range:
Approximately 217 lb-ft (Series 6) to 231 lb-ft (Series 8) depending on model year and market
Fuel Delivery:
Multi-point fuel injection
Fuel Type:
Unleaded gasoline (premium required)
Cooling Type:
Water-cooled
Transmission Type:
5-speed manual transmission (RWD)
Transmission Type:
4-speed automatic transmission (RWD) available on some models
Clutch Type:
Hydraulically operated, multi-plate wet clutch (rotary specific)
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 (refer to manual for exact specification and capacity)
Automatic Transmission Fluid:
Dexron III or equivalent (refer to manual for exact specification and capacity)
Wheelbase:
Approx. 2,545 mm (100.2 in)
Length:
Approx. 4,275 mm (168.3 in)
Width:
Approx. 1,750 mm (68.9 in)
Height:
Approx. 1,230 mm (48.4 in)
Curb Weight:
Approx. 1,270-1,330 kg (2,800-2,932 lbs) depending on trim and options
Crash Test Ratings:
NHTSA ratings for its era; comprehensive coverage of SRS system in manual.
Active Features List:
Anti-lock Braking System (ABS), Traction Control System (TCS) on some models
Passive Features List:
Driver and passenger airbags (SRS), three-point seatbelts, crumple zones, reinforced chassis
Infotainment System:
Basic factory radio with cassette player and CD changer integration (optional), manual provides details on wiring and speaker replacement.
Driver Assistance Features:
ABS, optional Traction Control System (TCS).
Connectivity Features:
N/A (analog systems typical for the era)
Oil Change Interval:
Typically 5,000 miles or 6 months; consult manual for specific recommendations and oil type.
Spark Plug Replacement:
Rotary specific, requires specialized knowledge; consult manual for intervals and part numbers (e.g., 13B-REW uses trailing and leading plugs).
Timing Belt Replacement:
Not applicable; the 13B-REW uses a timing chain/sprockets.
Engine Oil Type:
API SG or SH, SAE 10W-30 or 5W-30 (synthetic recommended for rotary engines, consult manual for precise specifications and capacity).
Coolant Type:
Mazda FL22 Long Life Coolant or equivalent (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid
Rotary Specific Issues:
Apex seal wear, oil seal issues, carbon buildup, vacuum leaks, cooling system maintenance critical due to heat management.
Turbo System:
Potential issues with sequential turbo system solenoids and actuators, intercooler leaks.
Electrical Concerns:
Age-related wiring harness degradation, fuel injector issues, ignition coil failures.
Heritage:
Mazda has a long history of rotary-powered sports cars, with the RX-7 being its flagship model for performance and innovation.
Generation Codes:
First gen (SA/FB), Second gen (FC), Third gen (FD). This manual covers the third generation (FD), renowned for its advanced engineering and iconic styling.
Production Years:
1991-2002 (FD generation)
Manufacturing Location:
Japan
