Mazda RX7 RX-7 1989-1991 Workshop Repair Service Manual

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Basic Information Identification Make: Mazda Model: RX-7 Generation: FC Codes Chassis Code: FC3S Engine Code: 13B-FC (Rotary) Introduction Market Position Segment: Sports Car, Grand Tourer Era Competitors: Toyota Supra, Nissan...

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类型: Car

斯库: 58865

标签: 1989 1990 1991 Car Cars Mazda Misc RX-7 RX7

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Description

Basic Information
Identification
Make:	Mazda
Model:	RX-7
Generation:	FC
Codes
Chassis Code:	FC3S
Engine Code:	13B-FC (Rotary)

Introduction
Market Position
Segment:	Sports Car, Grand Tourer
Era Competitors:	Toyota Supra, Nissan 300ZX (Z32), Mitsubishi Starion, Porsche 944
Competitive Analysis
Unique Selling Proposition:	Rotary engine performance, balanced chassis, distinctive styling.
Key Features
Design Philosophy:	Lightweight construction, rear-wheel drive, driver-focused cockpit.

Manual Details
Coverage Areas
Years Covered:	1989, 1990, 1991
Models Covered:	All RX-7 FC Models (e.g., Sport, GTU, GXL, Turbo II)
Regions Covered:	Global (English language content)
Page Count
Estimated Page Count:	1000+
Manual Type
Manual Type:	Workshop Repair Service Manual
Language
Language:	English
Format
Format:	PDF Download

Manual Coverage
Systems Covered
Powertrain:	Engine (Rotary), Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain (RWD)
Chassis:	Suspension (Front & Rear), Steering System, Brakes (Front & Rear), Wheels & Tires
Electrical:	Wiring Diagrams, Lighting System, Instrumentation, Audio System, Power Accessories, ECU/DME
Body And Interior:	Body Panels, Doors, Glass, Interior Trim, Seats, HVAC System
Procedures Included
Maintenance:	Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Diagnostics Troubleshooting:	Component Testing, Fault Diagnosis, Error Code Interpretation (where applicable)
Repair Overhaul:	Engine Rebuilds, Transmission Overhaul, Component Replacement, Suspension & Brake Repairs
Adjustments Calibration:	Engine Timing, Idle Speed, Clutch Adjustment, Suspension Alignment
Special Tools:	Identification and usage of specialized Mazda tools
Technical Depth
Depth Level:	Comprehensive: From basic fluid checks and adjustments to full engine and drivetrain rebuilds, electrical system troubleshooting, and bodywork repair.

Manual Specifications
File Format
File Type:	PDF (Portable Document Format)
Searchability:	Likely text-searchable if scanned with OCR
Print Quality
Scan Resolution:	High-resolution scans for clarity of diagrams and text
Binding Type
Binding:	N/A (Digital Download)
Paper Type
Paper Type:	N/A (Digital Download)

Engine Specifications
Primary Engine
Engine Type:	Rotary (Wankel) Engine
Engine Code:	13B-FC
Displacement:	1.3 Liters (654cc x 2 rotors)
Aspiration:	Naturally Aspirated (NA) and Turbocharged (Turbo II)
Performance
Hp Na:	Approx. 160-170 hp (depending on market/year)
Hp Turbo:	Approx. 200-210 hp (Turbo II)
Torque Na:	Approx. 145-150 lb-ft
Torque Turbo:	Approx. 200 lb-ft
Fuel System
Fuel Delivery:	Electronic Fuel Injection (EFI)
Fuel Type:	Unleaded Gasoline (Premium Recommended)
Cooling System
Cooling Medium:	Water-cooled with dedicated oil cooling for apex seals.
Oil System
Oil Capacity Approx:	4.5 - 5.0 Quarts (with filter)
Rotary Specific
Apex Seals:	Critical wear item, maintenance and lubrication are vital.

Transmission
Standard
Transmission Type:	5-Speed Manual
Optional
Transmission Type:	4-Speed Automatic
Features
Drive Layout:	Rear-Wheel Drive (RWD)
Fluid Spec
Manual Transmission Fluid:	API GL-4 75W-90 or equivalent
Automatic Transmission Fluid:	Dexron III or equivalent

Dimensions
Exterior
Length Approx:	4365 mm (171.9 in)
Width Approx:	1700 mm (66.9 in)
Height Approx:	1295 mm (51.0 in)
Wheelbase Approx:	2430 mm (95.7 in)
Weights
Curb Weight Approx Na:	1290 kg (2844 lbs)
Curb Weight Approx Turbo:	1365 kg (3009 lbs)
Wheels Tires
Stock Tire Size:	Front: 205/55R15, Rear: 225/50R15 (variable by trim)
Wheel Bolt Pattern:	5x114.3 (5x4.5 inches)

Safety Features
Ratings
NHTSA Ratings:	Specific NHTSA ratings for this era may be limited or unavailable, but the chassis was designed with safety in mind.
Active Features
ABS:	Available on higher trims and Turbo II models.
Limited Slip Differential:	Available on some trims (e.g., GTU, Turbo II) for improved traction.
Passive Features
Airbags:	Driver's airbag standard on later models in this generation.
Seatbelts:	3-point front seatbelts with pre-tensioners.

Technology Features
Infotainment
Audio System:	Factory AM/FM stereo with cassette player, optional CD player on some models. Speaker configuration varies by trim.
Instrumentation:	Comprehensive analog gauges including tachometer, speedometer, oil pressure, coolant temperature, and boost gauge (Turbo II).
Driver Assistance
Cruise Control:	Available on most models.
Connectivity
Connectivity Features:	None by modern standards; relies on analogue systems.

Maintenance
Service Intervals
Oil Change Interval:	Every 3,000-5,000 miles or 6 months, using high-quality synthetic oil.
Spark Plug Replacement:	Refer to manual; rotary spark plugs have specific replacement intervals.
Timing Belt Alternative:	Rotary engines do not have timing belts; they use a chain or direct drive for rotor synchronization.
Fluid Specifications
Coolant Type:	Ethylene Glycol based coolant (e.g., Mazda FL22 or equivalent)
Brake Fluid Type:	DOT 3 or DOT 4
Power Steering Fluid:	Dexron II/III or specific Mazda fluid.
Known Issues
Rotary Engine Wear:	Apex seal wear and housing wear can occur with high mileage or poor maintenance. Oil consumption is normal for rotary engines.
Turbocharger Issues:	Turbo seals and wastegate actuator can be points of failure on Turbo II models.
Vacuum Lines:	Aging rubber vacuum lines can lead to vacuum leaks and rough idling/performance issues.
Parts Availability
Common Parts:	Many wear items and common replacement parts are still available through specialized suppliers.

Vehicle History
Brand Heritage
Mazda Rotary History:	Mazda is renowned for its pioneering work with the rotary engine, beginning with the Cosmo and continuing with the RX series.
Model Evolution
Fc Generation:	The FC generation (1985-1992) succeeded the SA/FB RX-7, introducing a more modern design, improved handling, and the option of the powerful Turbo II variant.
Updates During Fc Era:	Minor styling tweaks and performance enhancements occurred throughout the FC's production life.
Production
Production Years:	1985-1992 (FC generation)
Manufacturing Location:	Japan

Awards & Recognition
Recognitions
Car And Driver Ten Best:	The RX-7 (including the FC generation) was frequently named to Car and Driver's Ten Best list.
Popular Mechanics Editor Choice:	Often recognized for its engineering and performance by automotive publications.
Ratings
Handling Reputation:	Universally praised for its excellent handling dynamics and balance.