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Mercedes 180a 180b 180c Service Repair Workshop Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 180 Series (180a, 180b, 180c) Model Codes: W120 (180a, 180b, 180c) 👋 Introduction Market Position Market Position: Premium compact sedan and coupe of...
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斯库: 402212
Mercedes 180a 180b 180c Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
180 Series (180a, 180b, 180c)
Model Codes:
W120 (180a, 180b, 180c)
👋 Introduction
Market Position
Market Position:
Premium compact sedan and coupe of its era, targeting discerning buyers valuing quality engineering and understated luxury.
Competitive Analysis
Competitive Analysis:
Competed with other European luxury brands like BMW and Alfa Romeo, as well as higher-end models from American manufacturers. Key differentiators were build quality, engineering robustness, and sophisticated design.
Key Features
Key Features:
Monocoque construction, advanced (for its time) independent suspension, robust inline-four engine, excellent build quality, comfortable ride, durable.
📋 Manual Details
Coverage
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, implied by availability for sale)
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul, tune-up, diagnostics, lubrication, cooling system, fuel system (carburetor), ignition system, exhaust system
Transmission:
Manual transmission (4-speed), clutch, driveshaft, differential, axle shafts
Brakes:
Hydraulic drum brakes (front and rear), brake adjustments, linings, wheel cylinders, master cylinder, parking brake
Suspension:
Front independent suspension (double wishbone), rear solid axle with coil springs, shock absorbers, steering linkage
Electrical:
Wiring diagrams, battery, generator, starter motor, lighting system, instruments, ignition switch, fuse box
Bodywork:
Body panel repair, doors, windows, interior trim, seats, bumpers, chassis lubrication
Procedures Included
Maintenance:
Routine servicing, oil changes, filter replacement, lubrication points, pre-delivery inspection
Repair:
Engine rebuild, transmission overhaul, brake relining, suspension component replacement, electrical component repair
Troubleshooting:
Diagnostic procedures for common starting, running, and electrical issues
Technical Depth
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers detailed disassembly, assembly, specifications, and adjustments.
📊 Manual Specifications
File Format
File Format:
Likely PDF, Optimized for Searchability and Printing
Print Quality:
High Resolution Scans of Original Factory Manuals
Searchability:
Text-searchable for quick access to information
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, Overhead Valve (OHV)
Engine Displacement 180A 180B:
1767 cc
Engine Displacement 180C:
1897 cc
Bore Stroke 1767Cc:
82.0 mm x 85.0 mm
Bore Stroke 1897Cc:
87.0 mm x 84.0 mm
Compression Ratio 180A 180B:
6.8:1
Compression Ratio 180C:
7.0:1
Horsepower 180A:
55 PS (40 kW; 54 hp) at 4300 rpm
Horsepower 180B:
60 PS (44 kW; 59 hp) at 4300 rpm
Horsepower 180C:
65 PS (48 kW; 64 hp) at 4300 rpm
Torque 180A:
10.6 kg⋅m (104 N⋅m; 76 lb⋅ft) at 2500 rpm
Torque 180B:
10.7 kg⋅m (105 N⋅m; 77 lb⋅ft) at 2500 rpm
Torque 180C:
11.8 kg⋅m (116 N⋅m; 85 lb⋅ft) at 2500 rpm
Fuel System
Fuel System:
Single Solex Carburetor (model varies by engine variant)
Fuel Type:
Unleaded Gasoline (premium recommended, leaded gasoline was common for the era)
Engine Components
Engine Code:
M120 (for 180a/b), M121 (for 180c)
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Optional Transmission:
3-speed Automatic (Optional on some later models)
Features
Clutch Type:
Single dry plate, hydraulically operated
Final Drive:
Rear-wheel drive, Hypoid differential
📐 Dimensions
Exterior
Wheelbase:
2650 mm (104.3 inches)
Length:
4470 mm (176.0 inches)
Width:
1720 mm (67.7 inches)
Height:
1590 mm (62.6 inches)
Weights
Curb Weight:
Approximately 1200-1280 kg (2646-2822 lbs), varies by model and equipment
Wheels Tires
Wheel Size:
15 inch (standard)
Tire Size:
6.40-15 or 7.00-15 (typical for the era)
Bolt Pattern:
5 x 112 mm
🛡️ Safety Features
Ratings
Safety Ratings:
Not directly applicable to the era of manufacture (modern crash testing standards did not exist).
Active Features
Active Features:
Dual-circuit hydraulic braking system for improved reliability.
Passive Features
Passive Features:
Reinforced passenger cell, safety steering column (collapsible design), laminated glass windshield.
💡 Technology Features
Infotainment
Infotainment System:
Basic analog radio (optional) and heater controls. No modern infotainment features.
Driver Assistance
Driver Assistance:
None by modern standards. Focus was on mechanical reliability and driver engagement.
Connectivity
Connectivity:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000 to 5,000 miles (4,000 to 8,000 km) or annually, depending on usage and oil quality. Refer to manual for exact specification.
Lubrication Intervals:
Chassis lubrication points every 3,000 miles (4,000 km) or annually. Critical for suspension and steering components.
Tune Up Interval:
Recommended every 10,000-15,000 miles (16,000-24,000 km), involving spark plugs, ignition timing, carburetor adjustment.
Fluid Specifications
Engine Oil Type:
API SF/SG classification or equivalent (e.g., SAE 20W-50 or 10W-30 depending on climate). Refer to original manual for specific recommendations.
Engine Oil Capacity:
Approximately 4.5 liters (4.7 US quarts) with filter change.
Coolant Type:
Ethylene Glycol based antifreeze/coolant mixed with distilled water (50/50 ratio).
Transmission Fluid:
GL-4 Hypoid Gear Oil (e.g., SAE 80W-90). Manual recommends specific Mercedes-Benz approved fluids.
Brake Fluid Type:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Issues:
Carburetor tuning and maintenance, points ignition system wear, brake system maintenance (especially rubber components), potential rust in common areas, aging electrical wiring, steering box wear.
Maintenance Focus:
Regular lubrication, careful adjustment of carburetor and ignition, and proactive replacement of rubber brake and fuel lines are crucial for reliable operation.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz has a long history of producing robust, reliable, and technologically advanced vehicles, originating from Karl Benz's first automobile in 1886. Known for engineering excellence and durability.
Model Evolution
Model Evolution:
The W120 series (Ponton) was a significant step for Mercedes-Benz, moving to a modern monocoque chassis and unibody construction. It represented a more accessible entry point into the Mercedes-Benz lineup compared to the larger S-Class models. The 180a was the initial model, followed by the slightly improved 180b, and finally the larger-engined 180c, which was also available as a long-wheelbase version and a coupe/cabriolet (W121 series, often referred to as the 190SL).
Production
Production Years:
1953-1962 (W120 chassis)
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Recognitions:
Widely recognized for its robust engineering and build quality, which contributed to Mercedes-Benz's reputation for durability. Often cited as a classic example of post-war German automotive engineering excellence.
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