Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication system.
Fuel System:
Bosch K-Jetronic fuel injection system, fuel pump, fuel filter, injectors, fuel lines, pressure regulator.
Ignition System:
Distributor, ignition coil, spark plugs, ignition timing, electronic control unit (if applicable for 1981).
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, expansion tank.
Exhaust System:
Exhaust manifold, catalytic converter (if applicable for US market), mufflers, exhaust pipes.
Transmission Manual:
Clutch, gearbox (4-speed or 5-speed manual), driveshafts, universal joints.
Transmission Automatic:
4-speed automatic transmission (e.g., 4G-TRONIC), torque converter, hydraulic control.
Suspension Front:
Independent front suspension, coil springs, shock absorbers, control arms, ball joints, anti-roll bar.
Suspension Rear:
Independent rear suspension (semi-trailing arm), coil springs, shock absorbers, trailing arms.
Steering:
Recirculating ball steering gearbox, power steering pump, steering column, tie rods.
Brakes Front:
Ventilated disc brakes, brake calipers, brake pads, brake lines.
Brakes Rear:
Disc brakes, brake calipers, brake pads, brake lines.
Electrical System Charging:
Alternator, voltage regulator, battery.
Electrical System Lighting:
Headlights, taillights, turn signals, interior lighting, wiring diagrams.
Electrical System Instruments:
Dashboard instruments, gauges, warning lights, speedometer, tachometer.
Body Exterior:
Body panels, doors, hood, trunk, bumpers, glass, trim.
Body Interior:
Seats, dashboard, door panels, carpets, headliner, controls.
Climate Control:
Heater core, blower motor, air conditioning system (if equipped), controls, refrigerant lines.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, lubrication points.
Engine Repair:
Engine overhaul, cylinder head gasket replacement, valve adjustment, piston ring replacement.
Fuel System Diagnosis Repair:
Troubleshooting K-Jetronic system, injector testing, fuel pressure testing, pump replacement.
Transmission Service:
Transmission fluid change, filter replacement, clutch adjustment/replacement, automatic transmission overhaul.
Brake Service:
Brake pad replacement, rotor replacement, brake fluid flush, caliper overhaul.
Suspension Steering Repair:
Component replacement (ball joints, tie rods, bushings), alignment specifications.
Electrical Troubleshooting:
Wiring diagrams interpretation, component testing, diagnosis of electrical faults.
Bodywork Repair:
Panel alignment, door adjustment, window mechanism repair.
Climate Control Service:
A/C system charging, component replacement, heater system repair.
Diagnostic Procedures:
Troubleshooting charts, common fault identification, repair sequences.
Depth:
Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Covers diagnosis, repair, and overhaul procedures.
Oil And Filter Change:
Typically every 10,000 km (6,000 miles) or 12 months, whichever comes first. Refer to manual for exact interval.
Transmission Fluid Change:
Automatic: Every 50,000-80,000 km (30,000-50,000 miles). Manual: Less frequent, typically inspected during major services. Refer to manual.
Fuel Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) for K-Jetronic system.
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles).
Coolant:
50/50 mix of Mercedes-Benz approved coolant or equivalent (e.g., G05) and distilled water.
Brake Fluid:
DOT 3 or DOT 4 compliant brake fluid.
Common Wear Items:
Ball joints, tie rod ends, control arm bushings (due to age/mileage), exhaust system components, fuel pressure regulator, idle control valve (K-Jetronic).
Electrical Issues:
Wiring harness degradation, vacuum leaks affecting engine performance, headlight switch issues, dashboard warning light malfunctions.
Rust Prone Areas:
Wheel arches, sills, jack points, trunk floor, around windows. Proper rust prevention and treatment are crucial for preservation.
Maintenance Recommendations
Fuel System Care:
Regular use of quality fuel, occasional use of fuel system cleaner suitable for K-Jetronic systems. Ensure proper functioning of the warm-up regulator.