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Mercedes 300CE 1988-1993 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 300CE Chassis Code: C124 Generation Generation Code: W124 Coupe (Second Generation) Codes Model Code Benz: 124.051 👋 Introduction Market Position Segment: Executive Coupe...
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Mercedes 300CE 1988-1993 Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
300CE
Chassis Code:
C124
Generation
Generation Code:
W124 Coupe (Second Generation)
Codes
Model Code Benz:
124.051
👋 Introduction
Market Position
Segment:
Executive Coupe / Grand Tourer
Brand Perception:
Luxury, Engineering Excellence, Durability, Performance
Competitive Analysis
Key Competitors:
BMW 3 Series Coupe (E30/E36), Audi Coupe, Porsche 944
Key Features
Design:
Iconic W124 Coupe styling, frameless doors, pillarless hardtop effect, robust build quality.
Engineering:
Over-engineered for longevity, exceptional ride comfort, precise handling for its class.
Manual Purpose
Target Audience:
Mercedes-Benz Owners, Independent Repair Shops, Automotive Technicians
📋 Manual Details
Coverage Areas
Supported Years:
1988, 1989, 1990, 1991, 1992, 1993
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
M103.980 3.0L Inline-6 SOHC (24-valve variants may also be referenced)
Fuel System:
Bosch KE-Jetronic Fuel Injection (Electronic/Mechanical Hybrid)
Ignition System:
Electronic Ignition System (EZL)
Transmission:
4-speed Automatic Transmission (722.4) / 5-speed Manual Transmission (G3/27)
Drivetrain:
Rear-Wheel Drive (RWD)
Suspension:
Front Independent with MacPherson Struts, Rear Independent Multi-link
Steering:
Recirculating Ball Power Steering
Brakes:
Front Ventilated Discs, Rear Solid Discs, Anti-lock Braking System (ABS)
Electrical System:
12V System, Battery, Alternator, Starter, Fuses, Relays, Lighting, Instruments
Body And Chassis:
Body Panels, Doors, Windows, Sunroof, Exterior Trim, Interior Trim, Seats
Climate Control:
HVAC System, Air Conditioning, Heating, Ventilation
Exhaust System:
Exhaust Manifold, Catalytic Converter, Mufflers
Cooling System:
Radiator, Fan, Water Pump, Thermostat, Coolant
Safety Systems:
Seat Belts, Airbags (if equipped in later models/facelifts, though rare for this specific year range)
Procedures Included
Maintenance:
Oil Change, Filter Replacement, Spark Plug Replacement, Fluid Checks and Top-offs, Belt Inspection and Replacement
Troubleshooting:
Diagnostic Procedures for Engine Performance, Electrical Faults, Transmission Issues, HVAC Problems
Repair:
Engine Component Overhaul, Transmission Rebuilds, Suspension Component Replacement, Brake System Repairs, Electrical Component Diagnosis and Replacement
Calibration And Adjustment:
Ignition Timing, Fuel System Adjustments (where applicable), Idle Speed Control
Component Removal And Installation:
Detailed instructions for removing and reinstalling all major and minor components
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems
Technical Depth
Depth:
Comprehensive: Covers routine maintenance, diagnostics, component-level repair, and major overhauls.
Diagnostic Codes:
Includes OBD-I codes and diagnostic procedures specific to the KE-Jetronic system.
Torque Specifications:
Detailed torque values for critical fasteners across all systems.
Clearances And Tolerances:
Specifications for engine component clearances, valve lash, etc.
Special Tools:
Identifies and describes necessary special tools for specific procedures.
📊 Manual Specifications
File Format
File Type:
Searchable PDF
Searchability:
Full text searchable for quick access to information.
Print Quality
Image Resolution:
High-resolution images, diagrams, and schematics.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M103.980
Configuration:
3.0L (2962cc) SOHC Inline 6-cylinder
Bore X Stroke:
88.5 mm x 80.25 mm
Compression Ratio:
9.2:1
Performance
Horsepower:
180 hp @ 5700 rpm (approx.)
Torque:
188 lb-ft @ 4400 rpm (approx.)
Fuel System
Injection Type:
Bosch KE-Jetronic Electronic Fuel Injection
Fuel Type:
Unleaded Gasoline (91+ Octane Recommended)
Lubrication
Oil Capacity:
8.0 Liters (8.5 Quarts) with filter change
Recommended Oil Viscosity:
SAE 15W-40 or 10W-40 (refer to manual for specific climate recommendations)
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (722.4)
Optional
Type:
5-speed Manual Transmission (G3/27)
Features
Automatic Features:
Lock-up Torque Converter for improved efficiency, Comfort/Economy mode selector.
Fluid Specifications
Automatic Fluid Type:
Mercedes-Benz Specification 236.1 (e.g., ATF Dexron III compatible)
Manual Fluid Type:
API GL-4 SAE 75W-90 or 80W-90 Gear Oil
Fluid Capacity
Automatic Capacity:
Approx. 7.5 Liters (for complete overhaul/fill)
Manual Capacity:
Approx. 1.8 Liters
📐 Dimensions
Exterior
Length:
4750 mm (187.0 in)
Width:
1740 mm (68.5 in)
Height:
1380 mm (54.3 in)
Wheelbase:
2760 mm (108.7 in)
Front Track:
1484 mm (58.4 in)
Rear Track:
1464 mm (57.6 in)
Weights
Curb Weight:
1540 kg (3395 lbs) (approx.)
Gross Vehicle Weight Rating:
2030 kg (4475 lbs)
Cargo
Trunk Volume:
420 Liters (14.8 cu ft)
🛡️ Safety Features
Ratings
Crash Safety Design:
Mercedes-Benz 'Safety Cell' design, crumple zones front and rear.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Passive Features
Airbags:
Driver's side airbag generally not standard on early models; later production or optional.
Seatbelts:
Three-point inertia-reel seatbelts front and rear.
Rollover Protection:
Reinforced A-pillars and roof structure for enhanced rollover protection.
💡 Technology Features
Infotainment
Audio System:
Optional Becker or Blaupunkt radio/cassette units, potential for CD changers in later models.
Climate Control:
Manual or optional fully automatic climate control (Thermotronic).
Driver Assistance
Cruise Control:
Standard on most models, electronic cruise control system.
Connectivity
Phone Integration:
Pre-wiring for optional car phones in some models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,200 miles) or annually, whichever comes first.
Air Filter Replacement:
Every 30,000 km (18,600 miles) or as needed based on inspection.
Fuel Filter Replacement:
Every 40,000 km (25,000 miles).
Spark Plug Replacement:
Every 40,000 km (25,000 miles) for standard plugs, or as specified for performance plugs.
Coolant Flush:
Every 2 years or 50,000 km (31,000 miles).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4
Power Steering Fluid:
Mercedes-Benz Specification 236.3 (ATF Dexron II compatible)
Fluid Capacities
Coolant Capacity:
Approx. 10.5 Liters
Known Issues
Wiring Harness:
Degradation of insulation on wiring harnesses (especially in engine bay) leading to electrical issues.
Fuel Distributor:
KE-Jetronic fuel distributor leaks or malfunctions can cause rough idle or starting problems.
Headliner:
Sagging headliner due to adhesive failure over time.
Window Regulators:
Failure of window regulator mechanisms.
Rust:
Susceptible to rust in common areas like wheel wells, rocker panels, and door bottoms.
Transmission Cooling:
Automatic transmission cooling lines can corrode and leak.
📚 Vehicle History
Brand Heritage
Heritage Focus:
Pioneering automotive safety, luxury, and engineering for over a century.
Model Evolution
W124 Introduction:
The W124 platform was introduced in 1984, with the coupe (C124) variant arriving in 1987.
300Ce Introduction:
The 300CE was launched in 1986 as a direct successor to the 280CE, featuring the M103 engine.
Facelift:
The W124 platform received a significant facelift in 1989, which included minor styling updates (e.g., revised bumpers, side skirts) and some interior revisions. The 300CE benefited from these updates.
Production
Production Period:
1987-1992 (for C124 300CE)
Production Location
Assembly Plant:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Segment Awards:
Consistently lauded for its build quality, ride comfort, and timeless design. Often cited as one of the best-built Mercedes-Benz models of its era.
Ratings
Reliability Perception:
High, particularly for the mechanically robust M103 engine and W124 chassis, provided regular maintenance is performed.
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