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Mercedes 560 SEL 1985-1991 Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 560 SEL Model Code: W126 Generation Generation: Second Generation (W126) Codes Engine Code: M117 Body Style Code: SEL (Long wheelbase sedan) 👋 Introduction...
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Mercedes 560 SEL 1985-1991 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
560 SEL
Model Code:
W126
Generation
Generation:
Second Generation (W126)
Codes
Engine Code:
M117
Body Style Code:
SEL (Long wheelbase sedan)
👋 Introduction
Market Position
Vehicle Class:
Full-size Luxury Sedan
Target Demographic:
Affluent buyers seeking prestigious, comfortable, and technologically advanced automobiles.
Competitive Analysis
Key Competitors:
BMW 7 Series, Jaguar XJ, Rolls-Royce Silver Spirit, Cadillac Fleetwood.
Key Features
Salient Features:
Long wheelbase for enhanced rear passenger space, powerful V8 engine, advanced (for its time) suspension and safety systems, opulent interior, superior build quality.
Manual Purpose
Value Proposition:
Empowers owners and independent mechanics with the detailed technical knowledge to maintain, diagnose, and repair the Mercedes-Benz 560 SEL effectively, reducing reliance on expensive dealership services.
📋 Manual Details
Coverage Areas
Model Years Covered:
1985, 1986, 1987, 1988, 1989, 1990, 1991
Specific Models Covered:
560 SEL
Page Count
Estimated Page Count:
Varies by specific year, but comprehensive for the model range.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Delivery Format:
Digital Download (PDF/WINRAR)
📖 Manual Coverage
Systems Covered
Engine Management:
Fuel Injection (KE-Jetronic), Ignition System, Engine Mechanical Components, Cooling System, Lubrication System
Drivetrain:
Automatic Transmission (722.3/722.4), Rear Axle, Driveshaft, Differential
Chassis:
Front Suspension, Rear Suspension, Steering System, Power Steering, Level Control (ADS), Anti-roll Bars, Leveling System Components
Brakes:
Hydraulic Brake System, ABS (Anti-lock Braking System), Parking Brake, Brake Fluid Service, Brake Pad/Disc Inspection and Replacement
Electrical:
Wiring Diagrams, Lighting System, Instrument Cluster, Ignition System, Starting System, Charging System, Cruise Control, Power Accessories (Windows, Locks, Seats, Mirrors), Climate Control, Sunroof Operation, Hydraulic Top (if applicable for convertible variants, though 560 SEL is sedan), ASD (Automatic Slip Differential)
Body And Interior:
Body Structure Inspection, Corrosion Prevention, Water Leakage Diagnosis, Door/Hinge Lubrication, Hood Lubrication, Seat Belt Inspection, Interior Trim Removal/Installation, Noise Encapsulation Panels
Procedures Included
Routine Maintenance:
Oil and Filter Changes, Air Filter Replacement, Fuel Filter Replacement, Spark Plug Replacement, Coolant Flush and Replacement, Belt Inspection and Adjustment, Fluid Level Checks (Power Steering, Brake, Transmission, Differential, Washer), Tire Pressure Correction
Troubleshooting:
Diagnostic Procedures, Symptom-based Troubleshooting, Electrical System Fault Finding, Engine Performance Issues
Repair And Rebuild:
Engine Component Overhaul (e.g., valve adjustment, head gasket), Transmission Service and Overhaul, Brake System Component Replacement, Suspension Component Replacement, Steering System Repair, Electrical Component Diagnosis and Replacement
Technical Specifications:
Torque Specifications, Fluid Capacities, Jumper Starting Procedures, Jacking and Lifting Points, Tire/Wheel Specifications
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures for engine, transmission, and electronic systems, including explanations of system operation.
Repair Depth:
Comprehensive step-by-step instructions for major repairs and component overhauls, suitable for advanced DIY or professional use.
Diagrams And Illustrations:
Includes detailed diagrams, illustrations, and wiring schematics crucial for understanding complex systems and procedures.
📊 Manual Specifications
File Format
File Types:
PDF, WINRAR (for archive)
Print Quality
Digital Quality:
High-resolution scans for clear text and legible diagrams.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
Compatibility
Operating Systems:
Windows (95/98/ME/XP/vista/7/8), Linux, MAC, iOS, Android
Device Compatibility:
Computers, Tablets, Smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
V8, SOHC (Single Overhead Camshaft)
Displacement:
5.6 Liters (5549 cc)
Bore X Stroke:
96.0 mm x 94.9 mm
Performance
Horsepower:
Approx. 238-240 hp @ 4750-5000 rpm (depending on market and specific year)
Torque:
Approx. 320-330 lb-ft @ 2800-3000 rpm (depending on market and specific year)
Fuel System
Fuel Injection System:
Bosch KE-Jetronic (CIS-E) Fuel Injection
Fuel Type:
Premium Unleaded Gasoline
Cooling System
Cooling System Type:
Liquid-cooled, pressurized
Lubrication
Oil Capacity With Filter:
Approximately 7.5 Liters (7.9 US Quarts)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Transmission
Transmission Model:
Mercedes-Benz 722.3 or 722.4
Features
Transmission Features:
Lock-up torque converter, electronic control for some shift points on later models.
Fluid Specifications
Transmission Fluid Type:
Dexron III (or equivalent MB specification)
📐 Dimensions
Exterior
Length:
Approx. 5160 mm (203.1 inches)
Width:
Approx. 1790 mm (70.5 inches)
Height:
Approx. 1430 mm (56.3 inches)
Wheelbase:
Approx. 3070 mm (120.9 inches)
Weights
Curb Weight:
Approx. 1700-1850 kg (3750-4080 lbs)
Gross Vehicle Weight Rating:
Approx. 2300 kg (5070 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
While specific NHTSA/IIHS ratings for this exact model year are not readily available, the W126 platform was known for its robust body structure and safety features for its era.
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), ASD (Automatic Slip Differential - optional on some models), Power-assisted steering.
Passive Features
Passive Safety Features:
Reinforced safety cage, crumple zones, padded interior surfaces, front seatbelt pretensioners, optional driver's side airbag (introduced later in the W126 generation), dual-pane side windows for reduced noise and enhanced safety.
💡 Technology Features
Infotainment
Audio System:
Original Becker radio/cassette systems, often with optional premium sound packages.
Driver Assistance
Driver Assistance Features:
Cruise control, automatic climate control, power adjustable seats with memory functions (driver side often), power windows, central locking.
Connectivity
Connectivity Features:
Limited by era; primarily focused on in-car comfort and control rather than external connectivity.
Comfort Features
Comfort Enhancements:
Headlight washers and wipers, heated seats (optional), orthopedic seat adjustments, extensive sound deadening, dual-pane side glass.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 15,000 km (9,300 miles) or annually, whichever comes first, with premium synthetic oil.
Transmission Fluid Service:
Recommended every 60,000 km (37,000 miles) or 3 years.
Coolant Replacement:
Recommended every 2-3 years or as per manual specifications.
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 or 15W-40, API SG or higher, meeting Mercedes-Benz MB 229.1 specification (or equivalent).
Brake Fluid Specification:
DOT 4
Power Steering Fluid:
Hydraulic Fluid (refer to manual for specific MB specification)
Differential Fluid:
API GL-5, SAE 80W-90
Known Issues
Common Wear Items:
V-belts, spark plugs, fuel injectors (especially with age), fuel pump, transmission modulator valve, heater control valve, blower motor resistor, suspension bushings, exhaust hangers, self-leveling suspension components (hydraulic lines/accumulators).
Electrical Quirks:
Wiring harness degradation (especially insulation), window regulator failures, central locking system issues, SRS warning light illumination (related to airbag systems if equipped).
Diagnostic Tips
Fuel System Maintenance:
Regular replacement of fuel filters and checking of fuel pressure are critical for optimal KE-Jetronic performance. Cleaning of the air flow meter housing is also important.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and durability in the automotive industry.
Model Evolution
W126 Development:
The W126 S-Class represented a significant leap forward in automotive design and engineering for Mercedes-Benz, setting new benchmarks for safety, comfort, and efficiency.
Production
Production Period:
1979-1991
Manufacturing Locations:
Germany
Model Significance
560 Sel Positioning:
The 560 SEL was the flagship model of the W126 range, offering the largest engine and the longest wheelbase, synonymous with ultimate luxury and performance in its class.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The W126 platform, including the 560 SEL, was widely acclaimed by automotive journalists and critics for its groundbreaking safety, luxury, and engineering, often being referred to as the 'best car in the world' during its production run.
Certifications
Safety Engineering Awards:
While not specific awards, the W126's engineering innovations, particularly in passive safety and chassis design, influenced many subsequent vehicle designs.
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