Market Segment:
Compact MPV (Multi-Purpose Vehicle) / Hatchback
Key Competitors:
Volkswagen Golf, Ford Focus, Vauxhall Astra, Peugeot 307
Unique Selling Points:
Sandwich floor design for increased interior space and safety, compact dimensions, Mercedes-Benz build quality and brand prestige.
Design Concept:
Innovative packaging and safety features within a compact footprint.
Vehicle Coverage:
Mercedes-Benz A-Class (W168) models A140, A160, A160 CDI, A170 CDI, A190, A210
Model Years Covered:
1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004
Estimated Page Count:
Comprehensive (Exact count not specified, but typical for full service manuals)
Manual Type:
Service and Repair Manual
Engine Mechanical:
Engine overhaul, component replacement, timing belt/chain, cylinder head, pistons, crankshaft, oil system.
Engine Management:
Fuel injection, ignition system, emission controls, sensor diagnostics, ECU information.
Transmission Manual:
Clutch, gearbox overhaul, shift linkage, internal components.
Transmission Automatic:
Transmission fluid changes, torque converter, internal components, control systems.
Drivetrain:
Front-wheel drive system, differential, drive shafts, CV joints.
Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, alignment specifications.
Steering:
Steering rack, power steering system, steering column, tie rods.
Brakes:
Brake system diagnostics, ABS, EBD, brake pad/disc replacement, hydraulic system, parking brake.
Electrical System:
Battery, charging system, starter, lighting, fuses, relays, wiring diagrams.
Body And Chassis:
Body panel removal/installation, doors, windows, bumpers, structural components.
Climate Control:
HVAC system, air conditioning, heater core, blower motor, controls.
Interior:
Seating systems, dashboard, interior trim, airbags.
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes.
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups.
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting, fault code interpretation.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Diagnostics:
Detailed diagnostic flowcharts and procedures for electrical and mechanical issues.
Wiring Diagrams:
Complete electrical wiring diagrams for all vehicle systems.
Depth Of Coverage:
Comprehensive: Covers basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and body repairs.
Length:
Approx. 3626-3683 mm (depending on model variant)
Height:
Approx. 1590-1593 mm
Wheelbase:
Approx. 2373 mm
Interior Space Concept:
The 'sandwich' floor construction places the engine and transmission beneath the passenger compartment floor, maximizing cabin volume for its exterior size.
Cargo Volume Rear Seats Up:
Approx. 390 Liters
Cargo Volume Rear Seats Down:
Approx. 1120 Liters
Curb Weight Range:
Approx. 1230 kg to 1450 kg (depending on engine and equipment)
Oil Change Interval:
Typically 15,000 km or 1 year, whichever comes first (check manual for exact model/engine).
Air Filter Replacement:
Typically every 30,000 km or 2 years.
Fuel Filter Replacement Diesel:
Typically every 60,000 km.
Spark Plug Replacement:
Depending on type, typically 60,000 km for standard plugs, or 100,000 km for iridium/platinum.
Engine Oil Petrol:
MB 229.5 or MB 229.3 (e.g., 0W-40, 5W-40, 5W-30 depending on climate/spec).
Engine Oil Diesel:
MB 229.3 or MB 229.5 (e.g., 5W-30, 5W-40 with appropriate ACEA specification).
Coolant:
MB 325.0 or 326.0 (Glycol-based, silicate-free)
Transmission Fluid Manual:
GL-4 specification (e.g., MB 235.10)
Transmission Fluid Automatic:
MB 236.10 or MB 236.12 (ATF)
Common Problems General:
Corrosion on sills and wheel arches, premature wear of suspension bushings, ABS sensor failures, electronic module issues, window regulator failures, potential head gasket issues on some petrol engines.
Common Problems Diesel:
Injector seal leaks (OM668 engine), glow plug issues, potential turbocharger problems.