Engine Systems:
Engine mechanical, lubrication, cooling, fuel injection, emission control, exhaust.
Drivetrain:
Clutch, manual and automatic transmissions, driveshafts, axles, differentials.
Suspension Steering:
Front and rear suspension, road wheels, tires, power steering, steering system.
Brakes:
Brake system, parking brake, brake control systems.
Electrical Electronics:
Wiring diagrams, starting and charging systems, lighting, instrument panel, body control, CAN systems, audio-visual, navigation, telephone, power supply.
Body Interior Exterior:
Body structure, locks, security, glass, windows, roof, interior trim, seats, instrumentation.
Climate Control:
Heater, ventilation, air conditioning (HVAC) systems.
Safety Restraints:
Seat belts, Supplemental Restraint System (SRS), airbags.
Emission Control:
Details on emission control systems, including catalytic converters, EGR valves, and secondary air injection where applicable.
Fuel Tank And Lines:
Procedures for fuel tank removal, cleaning, fuel line replacement, and fuel filter service.
Exhaust System:
Service procedures for exhaust manifolds, pipes, catalytic converters, and mufflers.
Maintenance Tasks:
General maintenance, periodic lubrication, tune-up procedures, fluid changes.
Repair Tasks:
Step-by-step repair instructions for all major systems, troubleshooting guides.
Diagnostic Procedures:
Troubleshooting guides for identifying and resolving common issues.
Wiring Diagrams:
Detailed electrical wiring diagrams for all vehicle systems, essential for diagnosing electrical faults.
Engine Rebuild:
Comprehensive step-by-step procedures for engine disassembly, inspection, repair, and reassembly, including torque specifications and clearances.
Transmission Overhaul:
Detailed instructions for overhauling both manual and automatic transmissions, including component replacement and adjustment.
Brake System Overhaul:
Procedures for servicing brake calipers, master cylinders, wheel cylinders, brake lines, and bleeding the brake system.
Suspension Component Replacement:
Instructions for replacing ball joints, control arms, shock absorbers, springs, and other suspension components.
Steering System Service:
Guidance on servicing the steering gearbox, power steering pump, hoses, and steering linkages.
Body Repair And Paint:
Information on body panel removal/installation, lock mechanisms, window regulators, and potentially minor body repair techniques.
HVAC System Repair:
Procedures for servicing air conditioning compressors, evaporators, condensers, heater cores, and ventilation controls.
Electrical Component Diagnosis:
Detailed troubleshooting steps for common electrical issues, including testing of starters, alternators, ignition coils, and control modules.
Wheel Alignment:
Specifications and procedures for front and rear wheel alignment.
Depth Of Information:
Detailed technical data, including circuits, diagrams, equipment specifications, and complete repair solutions.
Target Audience:
DIY enthusiasts and professional mechanics alike.
Torque Specifications:
Extensive list of critical torque specifications for all fasteners and assembly points.
Schematics Diagrams:
Includes detailed engine, transmission, electrical, and hydraulic schematics.
Engine Variants Covered:
Covers various gasoline and diesel engines common to the W107, W123, W124, W126, W129, W140, and W201 series (e.g., M110, M115, M116, M117, M102, M103, M104, OM615, OM616, OM601, OM602, OM603).
Performance Data Availability:
Detailed specifications including horsepower, torque, bore, stroke, compression ratios, and engine management system parameters would be included for each engine type.
Fuel System Coverage:
Includes fuel injection (Bosch K-Jetronic, KE-Jetronic, EIS, etc.) and carburetor systems, fuel pumps, injectors, fuel lines, and fuel tank service.
Oil Specifications Capacities:
Specific oil types (e.g., SAE viscosity grades, API service classifications) and capacities for engine oil, oil filter part numbers (e.g., Mann, Mahle equivalents).
Coolant Specifications Capacities:
Coolant type (e.g., MB approved antifreeze) and capacities, radiator, water pump, thermostat, and fan clutch service.
ECM Diagnosis:
Information on engine control module (ECM) functions, sensor inputs, and output signals for diagnosis and repair.
Cylinder Head Service:
Procedures for cylinder head removal, valve seat grinding, valve guide replacement, and head gasket replacement.
Piston Ring Replacement:
Procedures for piston removal, inspection, and replacement of piston rings.
Scheduled Maintenance:
Detailed schedules for oil changes, filter replacements, fluid checks, and other routine maintenance tasks based on mileage or time.
Recommended Fluids:
Specific recommendations for engine oil, transmission fluid, brake fluid, power steering fluid, coolant, and differential oil, including appropriate specifications (e.g., MB-Approval numbers).
Common Faults:
The manual would likely address common issues specific to these models, such as timing chain wear, fuel distributor problems (K-Jetronic), vacuum leaks, and potential electrical gremlins.
Wiring Harness Degradation:
Common issues related to aging wiring harnesses, insulation breakdown, and connector corrosion.
Lubrication Schedule:
Specific lubrication points and recommended lubricants for chassis components, hinges, and linkages.
Ignition Timing Adjustment:
Procedures for setting ignition timing, checking spark plugs, and replacing ignition components.
Fuel System Adjustment:
Adjustments for fuel injection systems (e.g., CO mixture) and carburetor settings.