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Mercedes-Benz Model 140 STAR Classic Service Repair Manual

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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: S-Class (W140) Product Name: Mercedes-Benz Model 140 STAR Classic Service Repair Manual Product Description: COMPLETE Service/ Workshop Manual for Mercedes-Benz Model 140 in...
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Mercedes-Benz Model 140 STAR Classic Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
S-Class (W140)
Product Name:
Mercedes-Benz Model 140 STAR Classic Service Repair Manual
Product Description:
COMPLETE Service/ Workshop Manual for Mercedes-Benz Model 140 in PDF format. These are the same manuals given to the workshop and contain detailed instructions and step-by-step procedures.
👋 Introduction
Market Position
Brand Image W140:
Flagship luxury sedan representing the pinnacle of automotive engineering and comfort in its era.
Competitive Analysis
Competitors W140:
BMW 7 Series (E32/E38), Lexus LS 400 (XF10), Jaguar XJ (XJ40/XJ8).
Key Features
W140 Highlights:
Dual-pane acoustic glass, advanced climate control, advanced suspension options, powerful V8 and V12 engines, robust build quality, extensive safety features.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive workshop and service procedures for the Mercedes-Benz W140 S-Class.
Page Count
Estimated Page Count:
5000+
Manual Type
Manual Classification:
Factory Authorized Service/Workshop Manual
Language
Primary Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical (M119, M120 V8/V12, OM603/OM605/OM606 Diesel), fuel injection, ignition, exhaust, cooling, lubrication.
Transmission:
Automatic transmission (722.3, 722.4, 722.6), manual transmission (limited availability on W140), clutch systems.
Chassis:
Suspension (including self-leveling suspension, hydropneumatic front axle), steering, brakes (ABS, ASR, SBC), wheels, tires.
Electrical:
Wiring diagrams, starter, alternator, battery, lighting, instrumentation, comfort features, power accessories, CAN bus systems (later models), diagnostic procedures.
Body And Interior:
Body panels, doors, windows, sunroof, seats, climate control (THERMOTRONIC, THERMATIC), sound insulation, interior trim, safety equipment (airbags, seatbelt pretensioners).
Procedures Included
Maintenance Tasks:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, brake pad/rotor replacement, battery maintenance.
Repair Operations:
Engine overhaul, transmission rebuild, brake system repair, suspension component replacement, electrical component diagnosis and repair, bodywork repair, climate control system servicing.
Diagnostics:
Troubleshooting guides, diagnostic trouble codes (DTCs), specific test procedures for various systems, electronic diagnosis using STAR Diagnostic System (SDS) concepts.
Technical Depth
Diagnostic Capabilities:
Advanced electronic diagnostics, component testing, sensor signal analysis, system-specific fault isolation.
Rebuild Procedures:
Detailed engine, transmission, and differential rebuild procedures with torque specifications and assembly tolerances.
Special Tools:
Identification of specialized tools required for specific repair and diagnostic procedures.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans, searchable text (OCR optimized where applicable).
Print Quality
Printability:
Printable pages, suitable for printing and binding into a physical manual.
Binding Type
Binding Recommendation:
Suitable for three-ring binder or professional coil binding.
Paper Type
Paper Recommendation:
Suggests printing on durable, high-quality paper for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
M119 (4.2L, 5.0L, 5.5L V8), M120 (6.0L V12), OM603 (3.0L 6-cylinder Diesel), OM605 (2.5L 5-cylinder Diesel), OM606 (3.0L 6-cylinder Diesel, Turbo Diesel).
Performance
M119 500Sel Power:
Approx. 322 hp @ 5500 rpm
M120 600Sel Torque:
Approx. 428 lb-ft @ 3800 rpm
Om606 Turbo Power:
Approx. 177 hp @ 4400 rpm
Fuel System
Fuel Injection Type:
Bosch Motronic (M119, M120), Bosch EDC (Diesel).
Fuel Type:
Premium Unleaded Gasoline (Octane 91+), Diesel Fuel (for Diesel variants).
🔧 Transmission
Standard
W140 Standard Transmission:
4-speed Automatic (722.3, 722.4)
Optional
W140 Optional Transmission:
5-speed Automatic (722.6 '5G-TRONIC') - introduced later in the W140 lifecycle.
Features
Transmission Control:
Electronic transmission control (later models), hydraulic control (earlier models).
Transmission Fluid Spec:
MB Specification 236.1 or 236.2 (for 722.3/722.4), MB Specification 236.14 (for 722.6).
📐 Dimensions
Exterior
W140 Sedan Length:
Approx. 197.7 inches (5022 mm)
W140 Coupe Wheelbase:
Approx. 118.2 inches (3002 mm)
Weights
W140 Curb Weight:
Approx. 4,500 - 5,000 lbs (2041 - 2268 kg), depending on engine and configuration.
🛡️ Safety Features
Ratings
Safety Standard W140:
Designed to meet high global safety standards of the early to mid-1990s.
Active Features
Braking System:
Anti-lock Braking System (ABS) standard, Acceleration Skid Control (ASR) available on later models.
Passive Features
Airbag Systems:
Driver and front passenger airbags standard. Side airbags available on later models.
Body Structure:
High-strength steel safety cage, crumple zones.
💡 Technology Features
Infotainment
Audio System W140:
Premium sound systems by Becker or Bose, often with cassette players and CD changers.
Navigation:
Early GPS navigation systems were available as options on later models.
Driver Assistance
Cruise Control:
Standard TEMPOMAT cruise control.
Parking Sensors:
PARKTRONIC parking assist system introduced as an option later in production.
Connectivity
Phone System:
Optional integrated car phone systems (analog).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles or 12 months, depending on driving conditions and oil type.
Major Service Points:
Spark plug replacement (e.g., 60,000 miles for iridium), transmission fluid and filter change (e.g., 40,000-60,000 miles).
Fluid Specifications
Engine Oil Spec:
MB 229.1, 229.3, 229.5 (or equivalent API SN/CF, ACEA A3/B4) - consult owner's manual for specific viscosity grades (e.g., 0W-40, 5W-40).
Coolant Spec:
Mercedes-Benz Specification 325.0 or 326.0 (Antifreeze/Coolant).
Known Issues
W140 Common Problems:
Mass Air Flow (MAF) sensor failure, ignition coil failure, vacuum leak issues, biodegradable wiring insulation breakdown, SRS system warning lights, climate control flap actuator failure, window regulator issues, door lock actuator failure, distributor o-ring leaks (M119).
W140 Diesel Issues:
Glow plug system, injection pump seals, turbocharger issues (OM606 TD).
📚 Vehicle History
Brand Heritage
Mercedes Benz Luxury:
Over a century of automotive innovation, particularly in luxury and safety.
Model Evolution
W140 Development:
Designed as a replacement for the W126 S-Class, intended to be the most advanced and luxurious car in the world at its debut.
Production
W140 Production Years:
1991-1998
W140 Manufacturing Location:
Sindelfingen, Germany.
🏆 Awards & Recognition
Recognitions
Design Awards W140:
While not always receiving specific 'awards' in the modern sense, the W140 was consistently recognized for its engineering and luxury leadership.
Ratings
Consumer Reports W140:
Often cited for its build quality but also noted for potential reliability issues common in complex luxury vehicles of the era, especially related to electronics.
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