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Mercedes-benz 180 180a 180b 180c Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 180 / 180a / 180b / 180c Codes Chassis Codes: W120 (180, 180a, 180b, 180c variants) Engine Codes: M136 (1.8L OHV Inline-4) 👋...
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厂商:
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Mercedes-benz 180 180a 180b 180c Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
180 / 180a / 180b / 180c
Codes
Chassis Codes:
W120 (180, 180a, 180b, 180c variants)
Engine Codes:
M136 (1.8L OHV Inline-4)
👋 Introduction
Market Position
Market Segment:
Compact executive sedan/saloon.
Competitive Analysis
Key Competitors Era:
BMW 1500/1800, Volkswagen Beetle (higher end), Opel Rekord, Ford Taunus.
Key Features
Design Philosophy:
Robust construction, Mercedes-Benz quality and engineering, comfortable ride, reliable powertrain for its era.
Model Variants Distinction:
180 (standard), 180a (improved engine), 180b (further engine refinement), 180c (long wheelbase variant, more spacious rear).
📋 Manual Details
Coverage Areas
Covered Regions:
Global (primary focus on original manufacturer documentation)
Page Count
Page Count:
628
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English (assumed based on common availability for global markets, original may have been German)
Format
Format:
PDF (Portable Document Format)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, inspection, overhaul, cylinder head, block, crankshaft, camshaft, pistons, connecting rods, valve train, lubrication system, cooling system.
Fuel System:
Carburetor systems (e.g., Solex), fuel pump, fuel lines, fuel tank, fuel filter replacement.
Ignition System:
Distributor, ignition coil, spark plugs, timing, ignition system troubleshooting.
Transmission Manual:
Manual gearbox overhaul, clutch replacement, gear shift linkage, driveshafts, universal joints.
Suspension System:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment.
Braking System:
Hydraulic drum brakes (front and rear), brake fluid replacement, bleeding procedures, brake shoe inspection and replacement, parking brake.
Steering System:
Steering box, steering column, tie rods, steering linkage, wheel alignment.
Electrical System:
Wiring diagrams, battery, alternator, starter motor, lighting systems, instrumentation, fuses, relays.
Body And Chassis:
Body panel removal and installation, doors, windows, interior trim, seat removal, chassis components.
Procedures Included
Routine Maintenance:
Oil change intervals, lubrication points, filter replacement schedules, fluid checks and top-offs.
Troubleshooting:
Diagnostic procedures for common mechanical and electrical faults, symptom-based troubleshooting guides.
Repair And Rebuild:
Detailed step-by-step instructions for component repair, overhaul, and replacement.
Component Adjustment:
Carburetor tuning, ignition timing adjustment, brake adjustment, clutch adjustment.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and specifications.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, designed for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital PDF - no physical binding)
Paper Type
Paper Type:
N/A (Digital PDF - no physical paper)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4, Overhead Valve (OHV)
Displacement:
1.8 Liters (1767 cc)
Bore X Stroke:
82 mm x 84 mm (typical)
Compression Ratio:
7.8:1 to 8.0:1 (depending on variant and fuel octane)
Horsepower:
Approx. 50-65 hp (gross, depending on variant and tuning)
Torque:
Approx. 110-130 Nm (gross, depending on variant)
Performance
Top Speed:
Approx. 120-135 km/h (75-84 mph)
Fuel System
Fuel Delivery:
Single or twin-barrel downdraft carburetor (e.g., Solex 32 PAIA, Solex 34 PICT)
Fuel Type:
Unleaded gasoline (early models may have been designed for leaded)
🔧 Transmission
Standard
Transmission Type:
4-speed manual
Optional
Transmission Type Optional:
Optional 4-speed Hydrak automatic transmission (less common, specific market availability)
Features
Clutch Type:
Single dry plate clutch
📐 Dimensions
Exterior
Wheelbase:
Approx. 2650 mm (104.3 inches) for standard models, longer for 'c' variant.
Length:
Approx. 4400-4600 mm (173.2-181.1 inches) depending on variant.
Width:
Approx. 1700 mm (66.9 inches)
Height:
Approx. 1500 mm (59.1 inches)
Weights
Curb Weight:
Approx. 1200-1300 kg (2645-2866 lbs)
Gross Vehicle Weight:
Approx. 1600-1700 kg (3527-3748 lbs)
🛡️ Safety Features
Ratings
Safety Standards Era:
Reflects safety standards of the late 1950s and early 1960s. Lacked modern crumple zones, airbags, ABS.
Active Features
Braking System Type:
Hydraulic, drum brakes all around.
Passive Features
Body Construction:
Unitized body construction with reinforced passenger cell for its time.
Seatbelts:
Optional or not standard on all models; typically lap belts if fitted.
💡 Technology Features
Infotainment
Audio System:
Typically an optional factory-installed or dealer-fitted AM radio. Later models might have had FM reception.
Driver Assistance
Driver Assistance Features:
None by modern standards. Basic features include power-assisted steering on some later models or specific variants, but not common.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 km (3,000 miles) or 6 months, whichever comes first.
Tune Up Interval:
Recommended every 10,000-15,000 km (6,000-9,000 miles), including ignition points, spark plugs, and carburetor adjustment.
Fluid Specifications
Engine Oil Type:
SAE 20W-50 or 10W-30 (depending on climate and oil additive packages of the era). API SF or higher recommended if available and compatible.
Coolant Type:
Ethylene glycol-based antifreeze (e.g., Mercedes-Benz approved formula or equivalent) mixed with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Type:
GL-4 Hypoid Gear Oil for manual transmission. Hydrak fluid specification for automatic transmission.
Known Issues
Common Wear Items:
Carburetor wear, ignition points and condenser failure, brake shoe wear, kingpins and ball joints (if equipped), exhaust system corrosion.
Rust Prone Areas:
Wheel wells, rocker panels, floor pans, door sills, trunk floor, battery tray.
Engine Specifics:
Overheating due to radiator blockage or water pump issues, oil leaks from seals and gaskets.
📚 Vehicle History
Brand Heritage
Heritage Context:
Part of Mercedes-Benz's post-war recovery and expansion into the mid-size luxury and executive car market.
Model Evolution
Introduction Year:
1953 (W120, the 'Ponton' Mercedes)
Production Span:
1953-1962 (for the W120 platform)
Development Goal:
To offer a modern, monocoque-bodied, compact sedan that bridged the gap between the smaller models and the larger luxury sedans.
Production
Manufacturing Location:
Stuttgart, Germany
Production Volume Context:
Significant production numbers for Mercedes-Benz at the time, contributing to brand growth.
🏆 Awards & Recognition
Recognitions
Historical Recognition:
Recognized for its build quality, comfort, and durability, establishing Mercedes-Benz's reputation in the compact executive segment.
Ratings
Reliability Rating Era:
Generally considered highly reliable for its time due to robust engineering and quality components, though requiring diligent maintenance.
Certifications
Certification Context:
No formal crash test certifications or awards as understood today. Safety was assessed differently.
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