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Mercedes-benz 280E 1976-1985 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: 280E Codes Chassis Code: W123 (Sedan) 👋 Introduction Market Position Segment: Executive Sedan, Luxury Mid-Size Car Competitive Analysis Competitors: BMW 5 Series (E28),...
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Mercedes-benz 280E 1976-1985 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
280E
Codes
Chassis Code:
W123 (Sedan)
👋 Introduction
Market Position
Segment:
Executive Sedan, Luxury Mid-Size Car
Competitive Analysis
Competitors:
BMW 5 Series (E28), Audi 100, Volvo 240, Jaguar XJ6
Key Features
Reliability And Durability:
The W123 platform is renowned for its exceptional build quality, durability, and longevity, often referred to as 'over-engineered'.
Comfort And Refinement:
Offered a high level of ride comfort, quiet cabin, and premium interior appointments for its era.
Engineering Excellence:
Embodied Mercedes-Benz's commitment to advanced engineering, safety, and build quality.
📋 Manual Details
Coverage Areas
Model Years Covered:
1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985
Page Count
Estimated Pages:
Over 1000 (typical for comprehensive workshop manuals of this era)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic), Drivetrain
Chassis:
Suspension (Front & Rear), Steering, Brakes (Hydraulic, Parking), Wheels & Tires
Electrical:
Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Starting & Charging System
Body:
Body Structure, Interior Trim, Exterior Trim, Doors, Windows, Seats, Climate Control System (HVAC)
Procedures Included
Maintenance:
Routine Service, Oil Changes, Filter Replacements, Fluid Checks & Replacements, Belt Adjustments
Diagnostics:
Troubleshooting Guides, Fault Diagnosis Charts, Symptom-Based Repair Procedures
Repair:
Component Removal & Installation, Rebuild Procedures, Component Adjustment
Engine Rebuild:
Detailed instructions for engine disassembly, component inspection, measurement, and reassembly, including piston ring replacement, bearing replacement, and cylinder head overhaul.
Transmission Rebuild:
Procedures for manual and automatic transmission removal, disassembly, inspection, repair, and reinstallation, including clutch replacement for manuals.
Electrical Diagnostics:
Extensive wiring diagrams for all vehicle systems, troubleshooting charts for electrical faults, and procedures for testing and replacing components like alternators, starters, and ECUs (if applicable).
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission overhauls, electrical system diagnostics, and body repair)
Diagnostic Tools:
Covers identification of common diagnostic tools and methods applicable to the era, including multimeters, pressure gauges, and basic oscilloscope use.
📊 Manual Specifications
File Format
Digital Quality:
Searchable text, high-resolution diagrams, bookmark functionality (typical for quality PDFs)
Print Quality
Diagrams:
Clear, detailed, and accurate technical illustrations and schematics
Binding Type
Physical Manual Binding:
N/A (Digital Format)
Paper Type
Physical Manual Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M123 (Inline-6)
Engine Type:
Naturally Aspirated, SOHC (Single Overhead Camshaft)
Displacement:
2746 cc (2.7 Liters)
Bore X Stroke:
82.5 mm x 85.0 mm
Performance
Horsepower:
Approx. 127-135 hp (DIN) at 5000 rpm (depending on market and specific tuning)
Torque:
Approx. 210-215 Nm (155-159 lb-ft) at 3000 rpm
Fuel System
Fuel Delivery:
Bosch K-Jetronic (CIS) Fuel Injection
Fuel Type:
Unleaded Gasoline (Octane Rating Varies by Market, typically 91 RON / 87 AKI)
Lubrication
Oil Capacity:
Approx. 6.5 Liters (with filter)
Cooling System
Coolant Capacity:
Approx. 10.0 Liters
🔧 Transmission
Standard
Transmission Type:
4-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission (Optional)
Features
Automatic Transmission Features:
Hydraulic Torque Converter, Smooth Shifting
Fluid Specifications
Manual Transmission Fluid:
GL-4 Gear Oil (e.g., SAE 80W-90)
Automatic Transmission Fluid:
MB 236.1 Specification (e.g., Dexron-II compatible)
📐 Dimensions
Exterior
Length:
Approx. 4725 mm (186.0 in)
Width:
Approx. 1790 mm (70.5 in)
Height:
Approx. 1425 mm (56.1 in)
Wheelbase:
Approx. 2795 mm (110.0 in)
Weights
Curb Weight:
Approx. 1450-1550 kg (3200-3417 lbs)
Gross Vehicle Weight:
Approx. 1950-2050 kg (4300-4519 lbs)
Cargo
Trunk Capacity:
Approx. 500 Liters (17.6 cu ft)
🛡️ Safety Features
Ratings
Crash Test Performance:
While formal crash test ratings as we know them today were not standardized, the W123 was designed with a strong emphasis on occupant safety, featuring a crumple zone design and robust safety cage.
Active Features
Braking System:
Four-wheel disc brakes (front ventilated discs, rear solid discs), Dual-circuit hydraulic system.
Steering System:
Recirculating ball steering, with optional power steering.
Passive Features
Seat Belts:
Three-point inertia-reel seat belts (front), lap belts (rear, later models may have three-point).
Construction:
Reinforced passenger compartment, energy-absorbing steering column, impact-resistant doors.
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM radio with cassette player. Optional upgraded sound systems may exist.
Driver Assistance
Cruise Control:
Optional cruise control system available on some models.
Climate Control:
Manual ventilation system with optional air conditioning and automatic climate control (Thermostatic system).
Connectivity
Connectivity Features:
None by modern standards. Primarily mechanical and basic electrical systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, whichever comes first.
Major Service Interval:
Valve adjustment and spark plug replacement typically recommended around 40,000-60,000 km (25,000-37,000 miles).
Fluid Specifications
Engine Oil Specification:
API SG/SH or higher, SAE 10W-40 or 15W-40 (consult manual for specific climate and year recommendations).
Coolant Specification:
Ethylene Glycol based coolant with corrosion inhibitors (e.g., Mercedes-Benz specification 325.0, typically a 50/50 mix with distilled water).
Brake Fluid Specification:
DOT 3 or DOT 4 Hydraulic Brake Fluid.
Known Issues
Common Wear Items:
Rubber suspension components (bushings, ball joints), vacuum lines, fuel pump relay, heater control valves, rust (especially around wheel arches and door bottoms).
Fuel System Maintenance:
K-Jetronic system requires specialized knowledge for tuning and repair; periodic cleaning of injectors and air flow meter may be beneficial.
Engine Cooling:
Radiator, water pump, and thermostat are critical; ensure regular coolant flushes to prevent overheating and corrosion.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury in the automotive industry.
Model Evolution
W123 Lineage:
The W123 replaced the W114/W115 'Stroke Eight' series and was succeeded by the W124 E-Class. It represented a significant advancement in Mercedes-Benz design and engineering.
Production
Production Years:
1976-1985 (for the W123 chassis, sedan variant)
Manufacturing Locations:
Germany (main production), with assembly plants in various countries globally.
Sales Figures Impact:
The W123 was a massive commercial success, with over 2.7 million units sold across all body styles, solidifying Mercedes-Benz's market position.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
Consistently ranked as one of the most reliable and durable cars ever produced by various automotive publications and owner surveys. Highly regarded for its build quality and longevity.
Ratings
Owner Satisfaction:
Very high owner satisfaction due to its robustness and low cost of ownership over the long term when properly maintained.
Certifications
Design Awards:
While specific design awards are not readily documented for individual model years, the W123's timeless and functional design is widely appreciated.
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