2000 Mercedes A-Class (W168) Service and Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Generation Code: W168 Model Year: 2000 Generation Generation Name: First Generation (W168) Codes Chassis Code: W168 👋 Introduction Market Position Segment: Compact...

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标签: 2000 A-Class (W168) Car Cars Mercedes Mercedes-benz Misc

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

A-Class

Generation Code:

Model Year:

Generation

Generation Name:

First Generation (W168)

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Compact Executive Hatchback

Target Demographic:

Urban dwellers, young professionals, those seeking premium quality in a smaller package.

Competitive Analysis

Key Competitors:

Volkswagen Golf, Ford Focus, BMW 1 Series (later generations), Audi A3.

Key Features

Design Philosophy:

Sandwich concept chassis, high safety standards, compact exterior with spacious interior, innovative design.

Unique Selling Points:

Safety (e.g., 'sandwich' floor design for crash energy absorption), Mercedes-Benz build quality and brand prestige in a compact segment, advanced safety features for its time.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models & All Repairs A-Z

Region Specific:

Vehicle Specific (Not Generic)

Page Count

Estimated Page Count:

Comprehensive (Estimated 1000+ pages based on typical Mercedes service manuals)

Manual Type

Type:

Service and Repair Manual

Target Audience:

Professional Technicians & Advanced DIY Enthusiasts

Language

Language:

English

Format

Format Type:

Digital (Likely PDF, often referred to as Electronic Service Manual - ESM)

Searchable:

Yes (Typical for digital service manuals)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, engine management systems (ECU/ECM), lubrication system.

Transmission Drivetrain:

Manual transmission, Automatic transmission (e.g., AUTOTRONIC continuously variable transmission for some models), driveline components (drive shafts, CV joints), clutch operation.

Chassis Suspension:

Front suspension (e.g., McPherson strut), rear suspension (e.g., Torsion beam axle), steering system (power steering), wheel alignment specifications.

Brakes:

Front and rear brake systems (discs/drums), ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications and bleeding procedures.

Electrical Electronics:

Battery, charging system (alternator), starting system (starter motor), lighting system, wipers and washers, instrument cluster, body control module (BCM), fuse box diagrams, wiring diagrams for all systems.

Body Interior:

Body panel removal and installation, interior trim components, HVAC (Heating, Ventilation, and Air Conditioning) system, door mechanisms, seats, airbags, safety restraint systems.

Diagnostics Troubleshooting:

Diagnostic trouble codes (DTCs) interpretation, troubleshooting flowcharts for common symptoms, component testing procedures, diagnostic tool usage (e.g., STAR DIAGNOSIS).

Procedures Included

Routine Maintenance:

Oil and filter changes, air filter replacement, spark plug replacement, fuel filter replacement, brake fluid flush, coolant flush and replacement.

Component Overhaul:

Engine rebuild procedures, transmission overhaul, brake caliper overhaul, steering rack replacement.

Adjustment Calibration:

Throttle body adjustment, idle speed control, ignition timing (if adjustable), sensor calibration.

Installation Replacement:

Component replacement for all major systems, timing belt/chain replacement, suspension component replacement, electrical component replacement.

Special Tools:

Identification and usage of specialized tools required for specific repairs.

Technical Depth

Depth Level:

Comprehensive from basic to advanced diagnostics and repair.

Diagnostic Tools:

Detailed procedures for using factory-level diagnostic equipment.

Wiring Schematics:

Detailed, system-specific wiring diagrams with component locations.

📊 Manual Specifications

File Format

File Type:

PDF (Portable Document Format)

Resolution:

High-resolution for clear viewing of diagrams and text.

Text Searchability:

Optimized for text search functionality.

Print Quality

Printability:

Printable for physical reference.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Common:

M166 Series (e.g., M166.940, M166.960)

Engine Variants

Displacement Petrol:

1.4 L (1397cc), 1.6 L (1598cc), 1.9 L (1898cc), 2.1 L (2087cc) (A210 Evolution)

Displacement Diesel:

1.7 L (1689cc) CDI (Common Rail Direct Injection)

Performance

Horsepower Range:

Approx. 75 hp to 140 hp (depending on engine variant)

Torque Range:

Approx. 130 Nm to 200 Nm (depending on engine variant)

Fuel System

Fuel Delivery Petrol:

Electronic Fuel Injection (EFI), Multi-point Fuel Injection (MPI)

Fuel System Diesel:

Common Rail Direct Injection (CDI)

Ignition System

Ignition Type:

Electronic ignition, Distributorless ignition system (DIS) in some variants.

Cooling System

Coolant Type:

Mercedes-Benz Approved Antifreeze/Coolant (e.g., G48 or equivalent, typically silicate-free blue/green)

Lubrication System

Oil Type:

MB Approval 229.1, 229.3, or 229.5 (e.g., SAE 5W-40, 0W-40, 10W-40 depending on climate and specific engine)

Engine Management

ECU Type:

Bosch Motronic or Siemens systems.

🔧 Transmission

Standard Transmission

Type Petrol:

5-speed Manual Transmission

Optional Transmission

Type Automatic:

5-speed Automatic Transmission (722.7 'AUTOTRONIC' CVT for some models, or conventional automatic)

Features

Transmission Fluid:

MB Approval 236.10, 236.12, 236.14 (for automatic transmissions) - specific type depends on transmission variant (e.g., ATF Dexron III/Mercon equivalent or specialized CVT fluid).

Drivetrain:

Front-Wheel Drive (FWD)

📐 Dimensions

Exterior

Length:

Approx. 3626 mm (142.8 in)

Width:

Approx. 1719 mm (67.7 in)

Height:

Approx. 1595 mm (62.8 in)

Interior

Passenger Volume:

Relatively spacious for its class due to high roofline and 'sandwich' concept.

Cargo

Cargo Volume:

Variable due to flexible seating; typically around 390 liters with rear seats up.

Weights

Curb Weight:

Approx. 1100 - 1300 kg (depending on engine and equipment)

Wheelbase:

Approx. 2373 mm (93.4 in)

🛡️ Safety Features

Ratings

Euro Ncap Rating:

4 Stars (at the time of release, considered very good for its class)

Active Features

Traction Control:

ASR (Acceleration Slip Regulation) - standard on many models, optional or part of ESP.

Stability Control:

ESP (Electronic Stability Program) - optional or standard on higher trims/later models.

Braking Assist:

ABS (Anti-lock Braking System) - standard.

Passive Features

Airbags:

Front airbags, side airbags, optional front/rear head airbags.

Crash Structure:

Advanced 'sandwich' floor concept for enhanced crash protection and internal space utilization.

💡 Technology Features

Infotainment

Audio System:

Factory-fitted radio/cassette or CD player, often with optional CD changer.

Display:

Basic LCD display for radio and climate control information.

Driver Assistance

Cruise Control:

Optional cruise control system available.

Connectivity

Telephony:

Optional provisions for mobile phone integration (e.g., cradle, hands-free).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 15,000 km (9,300 miles) or 12 months, whichever comes first (verify with specific manual for exact interval based on oil type and driving conditions).

Air Filter Replacement:

Every 30,000 km (18,600 miles) or as needed based on conditions.

Spark Plug Replacement:

Refer to manual; often around 60,000 km (37,000 miles) for standard plugs, higher for iridium/platinum.

Brake Fluid Change:

Every 2 years, regardless of mileage.

Fluid Specifications

Coolant Capacity:

Approx. 7.5 - 8.0 liters (depending on engine variant).

Brake Fluid Spec:

DOT 4 (or DOT 3 if specified for certain older models, but DOT 4 is generally recommended).

Power Steering Fluid:

MB Approval 236.3 or equivalent hydraulic fluid (e.g., Pentosin CHF 11S in some cases, verify with manual).

Known Issues

Common Wear Items:

Wheel bearings, suspension bushings, exhaust system components, ignition coils, mass airflow sensor (MAF).

Common Issues

Electrical Gremlins:

Corrosion in electrical connectors, faulty window regulators, issues with central locking actuators.

Automatic Transmission Faults:

AUTOTRONIC (CVT) can be prone to electronic control unit failures or wear if not maintained.

Engine Mounts:

Hydraulic engine mounts can degrade over time, leading to increased vibration.

📚 Vehicle History

Brand Heritage

Manufacturer:

Mercedes-Benz AG, Stuttgart, Germany.

Model Evolution

Introduction Year:

1997 (W168)

Facelift:

Minor facelift around 2001/2002 (for model year 2002), introducing revised styling and some feature updates.

Next Generation:

W169 (introduced in 2004).

Production

Manufacturing Plant:

Rastatt, Germany.

Production Years:

1997-2004

🏆 Awards & Recognition

Recognitions

Safety Awards:

Recognized for high safety standards, particularly its unique 'sandwich' concept, contributing to good Euro NCAP ratings.

Ratings

Consumer Reports Reliability:

Mixed to average ratings for reliability in its early years, often attributed to complex electronics and less robust early build quality compared to later models. Maintenance is key.

Certifications

Manufacturing Standards:

Built to stringent Mercedes-Benz manufacturing and quality control standards.