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1998 Mercedes A-Class (W168) Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: A-Class Generation Code: W168 Model Year: 1998 👋 Introduction Market Position Segment: Compact/Subcompact Executive Car (Premium Compact) Unique Selling Proposition: Innovative 'Sandwich Concept'...
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🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
A-Class
Generation Code:
W168
Model Year:
1998
👋 Introduction
Market Position
Segment:
Compact/Subcompact Executive Car (Premium Compact)
Unique Selling Proposition:
Innovative 'Sandwich Concept' floor, advanced safety features for its class, premium Mercedes-Benz engineering in a compact package.
Competitive Analysis
Key Competitors:
Volkswagen Golf, Ford Focus, Opel Astra, BMW 3 Series Compact (E36/5), Audi A3 (8L).
Key Features
Sandwich Concept:
Engine and drivetrain mounted low and forward under the floor, creating a very safe passenger cell in a frontal impact and maximizing interior space.
Safety Focus:
Designed with an emphasis on occupant protection, featuring a very strong safety cell.
Aerodynamics:
Notable for its aerodynamic design, contributing to fuel efficiency and reduced wind noise.
📋 Manual Details
Coverage Areas
Primary Coverage:
All W168 A-Class models and repairs A-Z
Engine Coverage:
All petrol and diesel engine variants for the W168 chassis
Transmission Coverage:
Manual and Automatic transmissions
Page Count
Estimated Page Count:
500-700 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, searchable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, crankshaft, pistons, connecting rods, camshafts, valve train, timing system, lubrication system, cooling system
Engine Electrical:
Ignition system, fuel injection system (MPI/CDI), starter system, charging system, engine control unit (ECU) diagnostics and wiring
Transmission Manual:
Clutch, gearbox assembly, shifting mechanisms, final drive
Transmission Automatic:
Torque converter, transmission control module (TCM), gear selection, hydraulic system, transmission fluid service
Suspension:
Front suspension (MacPherson strut), rear suspension (torsion beam/multi-link), shock absorbers, springs, control arms, bushings
Steering:
Steering column, steering gear, power steering system (hydraulic/electric), tie rods, steering linkages
Brakes:
Front and rear brake systems (disc/drum), anti-lock braking system (ABS) components and diagnostics, brake fluid, hydraulic lines, parking brake
Electrical System:
Battery, alternator, starter, lighting system, wipers and washers, horn, power windows, central locking, instrument cluster, fuse box diagrams, wiring diagrams
Body And Chassis:
Body panels, doors, hood, trunk, bumpers, interior trim, chassis components, underbody protection
HVAC:
Heating, ventilation, and air conditioning (HVAC) system, climate control, refrigerant system, blower motor, evaporator, condenser
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, fuel filter replacement, spark plug replacement, coolant flush and fill, brake fluid flush, transmission fluid change
Troubleshooting:
Diagnostic procedures for engine performance issues, electrical faults, transmission problems, brake system malfunctions, HVAC issues
Repair And Overhaul:
Engine rebuilding, cylinder head gasket replacement, transmission overhaul, suspension component replacement, brake caliper repair, starter/alternator replacement
Diagnostics:
OBD-II (On-Board Diagnostics) information, diagnostic trouble codes (DTCs) explanation, sensor testing, actuator testing
Wiring Diagrams:
Comprehensive electrical wiring schematics for all vehicle systems
Technical Depth
Depth:
Full factory-level detail, covering diagnostics, component removal/installation, overhaul, and precise specifications
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format), optimized for digital viewing and printing
Searchability:
Fully text-searchable for quick access to specific topics and keywords
Print Quality
Printability:
High-resolution graphics and clear text, suitable for home or professional printing of individual pages or sections
Binding Type
Digital Binding:
N/A (digital file)
Paper Type
Digital Paper Type:
N/A (digital file)
⚙️ Engine Specifications
Primary Engine
Engine Families:
M166 (petrol), OM668 (diesel)
Engine Variants
A140 Petrol:
1.4L (1397cc) Inline-4, 82 PS (60 kW; 81 hp)
A160 Petrol:
1.6L (1598cc) Inline-4, 102 PS (75 kW; 101 hp)
A190 Petrol:
1.9L (1898cc) Inline-4, 125 PS (92 kW; 123 hp)
A170 Cdi Diesel:
1.7L (1689cc) Inline-4 Turbo Diesel, 90 PS (66 kW; 89 hp)
A160 Cdi Diesel:
1.7L (1689cc) Inline-4 Turbo Diesel, 75 PS (55 kW; 74 hp)
Performance
Torque A160:
150 Nm (111 lb-ft) at 3500 rpm
Torque A190:
170 Nm (125 lb-ft) at 4400 rpm
Fuel System
Petrol Injection:
Multi-Point Fuel Injection (MPI)
Diesel Injection:
Common Rail Direct Injection (CDI) for OM668 engines
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission (all models)
Optional
Transmission Type:
5-speed Automatic Transmission (optional on some variants)
Features
Automatic Transmission Name:
Autotronic (Continuously Variable Transmission - CVT) - introduced later, not standard on 1998 models, but manual/traditional auto were common.
📐 Dimensions
Exterior
Length:
3626 mm (142.8 in)
Width:
1719 mm (67.7 in)
Height:
1593 mm (62.7 in)
Wheelbase:
2373 mm (93.4 in)
Weights
Curb Weight A160:
Approx. 1150 kg (2535 lbs)
Gross Vehicle Weight:
Varies by model and options
🛡️ Safety Features
Ratings
Euro Ncap Rating W168:
4 out of 5 stars (achieved during its era, demonstrating strong safety for its class)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Optional Electronic Stability Program (ESP)
Passive Features
Airbags:
Driver and front passenger airbags, optional side airbags
Crash Structure:
High-strength safety cell with crumple zones due to 'Sandwich Concept'
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette or CD player, with optional upgraded sound systems. Basic digital displays.
Driver Assistance
Esp Availability:
Optional, but became standard on many models post-recall.
Cruise Control:
Optional on higher trim levels.
Connectivity
Early Connectivity:
Limited by modern standards; no integrated Bluetooth or advanced smartphone mirroring. Factory optional telematics systems might exist.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 km or 1 year, whichever comes first (typical for this era, refer to manual for specific engine/oil type)
Major Service Interval:
Every 60,000 km or 3 years (includes spark plugs, fuel filter, etc.)
Fluid Specifications
Engine Oil Grade:
Refer to manual, typically MB 229.1 compliant oils, e.g., 5W-40 or 10W-40 depending on climate.
Coolant Type:
Mercedes-Benz Genuine Antifreeze/Coolant (Glysantin G48 or equivalent, blue/green color)
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
GL-4 or GL-5 specification gear oil, e.g., 75W-90
Transmission Fluid Automatic:
MB 236.10 or 236.12 specification, e.g., ATF Dexron III / Mercon equivalent
Known Issues
Coil Spring Breakage:
Can occur over time, especially on front springs.
Rear Axle Bushes:
Wear in rear axle control arm bushings can lead to knocking noises and alignment issues.
Window Regulators:
Electric window regulator mechanisms can fail.
ABS Sensor Failure:
Wheel speed sensors for ABS can fail, illuminating the ABS warning light.
Engine Mounts:
Hydraulic engine mounts can degrade, causing increased vibration.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury vehicles dating back to the late 19th century.
Model Evolution
W168 Introduction:
The W168 A-Class was a significant departure for Mercedes-Benz, marking their entry into the premium compact car segment. It was first unveiled in 1997 and launched in 1998.
Initial Challenges:
Early models faced criticism, notably a tendency to roll over in moose-test evasive maneuvers, leading to a recall where ESP was made standard and suspension revised.
Production
Production Period:
1997-2004 (W168 generation)
Production Locations
Manufacturing Plant:
Rastatt, Germany; also produced in South Africa.
🏆 Awards & Recognition
Recognitions
Safety Awards:
High Euro NCAP rating for its time.
Ratings
General Perception:
Recognized for its innovative design and safety, despite early challenges.
Certifications
Manufacturing Standards:
Built to Mercedes-Benz's rigorous quality and safety standards.