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Mercedes Benz C Class 2001-2007 Service Repair Shop Manual

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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: C-Class Model Code: W203 Model Years Covered: 2001-2007 Codes Chassis Code: W203 Body Styles Covered: Sedan, Coupe, Wagon 👋 Introduction Market Position Market...
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斯库: 183330
Mercedes Benz C Class 2001-2007 Service Repair Shop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
C-Class
Model Code:
W203
Model Years Covered:
2001-2007
Codes
Chassis Code:
W203
Body Styles Covered:
Sedan, Coupe, Wagon
👋 Introduction
Market Position
Market Position:
The Mercedes-Benz C-Class (W203 generation) represented a significant step for Mercedes-Benz in the compact executive segment, aiming to attract a younger demographic while retaining traditional Mercedes-Benz values of luxury, safety, and engineering excellence. It competed with models such as the BMW 3 Series, Audi A4, and Lexus IS.
Competitive Analysis
Competitive Analysis:
The W203 C-Class offered a more modern design and advanced technology compared to its predecessor, though some critics noted a slight departure from the robust build quality of earlier Mercedes-Benz models. Its availability with various engine options and body styles provided broad market appeal.
Key Features
Key Features:
Contemporary styling, advanced safety features (e.g., ESP, ABS, multiple airbags), wide range of engine choices from economical diesels to potent AMG variants, comfortable and well-appointed interior, innovative features like the COMAND infotainment system (optional).
📋 Manual Details
Coverage Areas
Coverage Areas:
North America, Europe, Global Specifications
Page Count
Page Count:
Extensive (specific number not provided in product info, but described as 'full professional quality in depth')
Manual Type
Manual Type:
Service and Repair Shop Manual
Language
Language:
English
Format
Format:
Digital Download (PDF/Digital Format)
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Drivetrain, Transmission, Suspension, Steering, Brakes, HVAC, Electrical Systems, Bodywork, Chassis, Fuel System, Exhaust System, Cooling System, Lubrication System, Ignition System, Emission Control Systems, Interior Trim, Exterior Trim, Diagnostic Procedures, Maintenance Schedules, Troubleshooting Guides
Procedures Included
Procedures Included:
Routine Maintenance, Inspections, Diagnostics, Repair Procedures for all major components, Component Removal and Installation, Torque Specifications, Wiring Diagrams, Technical Data, Lubrication Charts, Special Tools Recommendations, Troubleshooting Common Faults, Software Updates and Diagnostics (where applicable)
Technical Depth
Technical Depth:
Comprehensive Professional Level, including detailed diagnostics, repair procedures, and specifications suitable for independent workshops and advanced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission overhauls.
📊 Manual Specifications
File Format
File Format:
PDF (Downloadable), Optimized for PC, MAC, Tablets, and Smartphones
Print Quality
Print Quality:
High-resolution, clear text and diagrams, printable pages
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Primary Engine:
Various Inline-4, V6, and V8 engines depending on market and trim. Common examples include the M271 (supercharged and naturally aspirated 1.8L and 2.0L), M111 (2.0L and 2.3L), M272 (3.5L V6), and M112 (2.4L, 2.6L, 3.2L V6). AMG variants featured the M113 V8.
Performance
Performance:
Horsepower and torque varied significantly by engine. For example, the C230 Kompressor (M271 E23 ML) produced around 192 hp and 200 lb-ft torque. AMG variants like the C55 AMG (M113 E55) produced approximately 362 hp.
Fuel System
Fuel System:
Electronic Fuel Injection (EFI) with multi-point injection. Some models may feature direct injection in later iterations or specific variants not broadly covered by this generation's core production. Use of premium unleaded gasoline (91 octane or higher) is typically recommended.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission in base models, later replaced by a 6-speed manual in some configurations.
Optional
Optional Transmission:
5-speed automatic transmission (722.6 series NAG1) and later a 7-speed automatic transmission (722.9 series 7G-TRONIC) on V6 and V8 models.
Features
Transmission Features:
Tiptronic (manual shifting mode) available on automatic transmissions, Sport and Comfort modes on some models.
📐 Dimensions
Exterior
Exterior Dimensions:
Sedan: Approx. Length 178.2 in, Width 68.5 in, Height 55.7 in. Wagon (T-model): Approx. Length 179.8 in, Width 68.5 in, Height 56.5 in. Coupe: Approx. Length 177.4 in, Width 68.5 in, Height 55.1 in. (These are approximate and vary slightly by year and body style).
Interior
Interior Dimensions:
Provides comfortable seating for five passengers, with a focus on driver-centric ergonomics. Specific headroom and legroom figures vary by body style.
Cargo
Cargo Dimensions:
Sedan: Approx. 13.1 cu ft. Wagon: Approx. 15.1 cu ft (rear seats up), expandable to 54.3 cu ft (rear seats folded). Specific dimensions depend on how seats are configured.
Weights
Weights:
Curb weight varies by model and equipment, typically ranging from approximately 3,200 lbs to over 4,000 lbs for higher-performance AMG models.
🛡️ Safety Features
Ratings
Safety Ratings:
Generally received good safety ratings in crash tests from organizations like NHTSA and IIHS for its time. Specific ratings can be found for each model year and body style.
Active Features
Active Features:
Anti-lock Braking System (ABS), Electronic Stability Program (ESP), Traction Control System (TCS), Brake Assist (BAS), Tire Pressure Monitoring System (TPMS - optional/later models).
Passive Features
Passive Features:
Front airbags, front side-impact airbags, side curtain airbags (available on some models), front seatbelt pretensioners, crumple zones, energy-absorbing steering column.
💡 Technology Features
Infotainment
Infotainment:
Optional COMAND (Cockpit Management and Navigation) system with CD player, radio, and navigation. Later models offered auxiliary input for external audio devices and Bluetooth connectivity.
Driver Assistance
Driver Assistance:
Cruise control, rain-sensing wipers, automatic climate control, optional parking sensors (front and rear), optional Xenon headlights with adaptive lighting.
Connectivity
Connectivity:
Limited compared to modern vehicles. Features like hands-free calling via Bluetooth (optional on later models) and basic audio connectivity were available. The manual would cover the diagnostic port (OBD-II) for engine management and fault code reading.
🔧 Maintenance
Service Intervals
Service Intervals:
Based on Mercedes-Benz Flexible Service System (FSS). Typically includes: Oil and filter change every 10,000 miles or 12 months, whichever comes first. More comprehensive inspections and component replacements (e.g., spark plugs, brake fluid, transmission fluid, coolant) at intervals of 30,000 to 100,000 miles, depending on the item and specific model.
Fluid Specifications
Fluid Specifications:
Engine Oil: MB-Approval 229.5 (e.g., Mobil 1 0W-40) or 229.3. Coolant: MB-Approval 325.0 (Antifreeze/Coolant). Brake Fluid: DOT 4. Transmission Fluid: ATF MB 236.10 (for 722.6 5-speed auto), ATF MB 236.12 or 236.14 (for 722.9 7-speed auto). Power Steering Fluid: MB 236.3. Differential Fluid: MB 235.7 (for limited-slip differentials, check specific model).
Known Issues
Known Issues:
Early models (approx. 2001-2003) experienced issues with the Electronic Control Unit (ECU) and SAM (Signal Acquisition Module) failures. Sunroof drain blockages leading to water ingress into the cabin and electronics. Wear on front control arm bushings and ball joints. Potential failure of the ABS/ESP sensor ring. Oil leaks from valve cover gaskets and oil cooler seals. Crankshaft position sensor failures causing starting issues. Timing chain stretch on certain M271 engines.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Mercedes-Benz, founded in 1926, has a long-standing reputation for engineering excellence, luxury, and safety, with a history of innovation in automotive technology. The C-Class lineage traces back to the compact models of the 1980s, evolving into a benchmark in the premium compact executive segment.
Model Evolution
Model Evolution:
The W203 generation, introduced in 2000 for the 2001 model year, replaced the W202 C-Class. It featured a more rounded and aerodynamic design, a significantly revised interior, and introduced new technologies. Key updates during its lifecycle included engine revisions, the introduction of the 7G-TRONIC transmission, and styling tweaks (facelifts).
Production
Production:
Produced from 2000 to 2007 at various Mercedes-Benz plants globally, including Germany, South Africa, and Brazil. The W203 was succeeded by the W204 C-Class.
🏆 Awards & Recognition
Recognitions
Recognitions:
While specific awards for the 2001-2007 C-Class are numerous and varied by market, it consistently received praise for its safety, build quality, and comfort, often featuring on 'best cars' lists from automotive publications in its segments.
Ratings
Ratings:
Consistently rated well in owner satisfaction surveys and professional reviews for its blend of luxury and performance.
Certifications
Certifications:
Meets or exceeds all relevant automotive safety and emissions certifications for its target markets.
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