Segment:
Compact Executive Sedan (entry-level luxury).
Competitors:
BMW 3 Series (E36), Audi A4 (B5), Lexus ES, Infiniti J30.
Value Proposition:
Mercedes-Benz quality, advanced engineering, safety features, and refined driving experience at a more accessible price point.
Manual Advantage:
Provides factory-level diagnostic and repair procedures, crucial for maintaining the integrity and performance of a luxury vehicle like the W202 C-Class.
Coverage Overview:
Comprehensive service, repair, diagnostics, and maintenance for the 1995 Mercedes-Benz C220.
Estimated Page Count:
1500+
Type:
Official Factory Service Manual / Repair Manual Software
Format Type:
Software (likely digital download or CD-ROM, given description)
Powertrain:
Engine mechanical, fuel injection (KE-Jetronic/HFS), ignition, emissions control, exhaust systems.
Drivetrain:
Manual and Automatic Transmissions (4-speed 722.4, 5-speed 722.5), clutch, driveshafts, differential.
Chassis:
Suspension (front McPherson strut, rear multi-link), steering (power steering), brakes (ABS, front vented discs, rear discs), wheels, tires.
Electrical:
Wiring diagrams, starting and charging systems, lighting, instrumentation, onboard diagnostics (OBD-I), body control modules, fuse/relay assignments.
Body And Interior:
Body structure, panels, doors, windows, seats, HVAC, interior trim, safety restraints (SRS).
Maintenance:
Oil changes, filter replacements, fluid checks and changes, lubrication, spark plug replacement, belt tensioning, battery maintenance.
Diagnostics:
Troubleshooting guides, fault code interpretation (OBD-I), common problems and solutions, diagnostic procedures for all major systems.
Repair Overhaul:
Engine overhaul (short block, cylinder head, timing), transmission overhaul, brake caliper rebuild, suspension component replacement, electrical component repair.
Adjustment Calibration:
Engine timing adjustment, idle speed control, clutch adjustment, brake system bleeding.
Recalibration:
Procedures for ECU recalibration after component replacement or significant repairs.
Depth:
Factory-level detail, including torque specifications, component clearances, diagnostic charts, and schematics.
Diagnostic Tools:
Covers procedures for using factory-specific diagnostic tools or equivalent aftermarket scan tools for the era (e.g., STAR diagnostic system predecessors).
Digital Format:
Likely PDF or proprietary software format, enabling searchability and cross-referencing.
Searchability:
Software format ensures full-text searchability for quick access to specific procedures and specifications.
Visual Quality:
High-resolution diagrams, clear photographic illustrations, and sharp text.
Diagram Clarity:
Includes detailed exploded views and schematic diagrams essential for component identification and assembly/disassembly.
Binding:
N/A (Software format)
Paper:
N/A (Software format)
Engine Type:
Inline-4, DOHC, 16 valves
Displacement:
2.2 liters (2199 cc)
Bore X Stroke:
89.9 mm x 86.6 mm
Compression Ratio:
10.0:1
Horsepower:
148 hp @ 5500 rpm
Torque:
150 lb-ft @ 4000 rpm
Fuel Delivery:
Bosch KE-Jetronic (CIS-E Injection) or HFS (Hydraulic Fuel System).
Fuel Type:
Unleaded gasoline (91 octane or higher recommended)
ECU:
Engine Control Unit (ECU) manages fuel injection, ignition timing, and diagnostics.
Transmission Type:
4-speed Automatic (722.4 series)
Transmission Type:
5-speed Manual (G3-28/5)
Automatic Features:
Electronic control, sport/economy modes (depending on market).
Automatic Transmission Fluid:
MB Approved ATF (e.g., MB 236.1, MB 236.2, MB 236.7 - refer to manual for specific approved type)
Manual Transmission Fluid:
MB Approved Gear Oil (e.g., MB 235.1 - refer to manual for specific approved type)
Length:
approx. 4488 mm (176.7 in)
Width:
approx. 1717 mm (67.6 in)
Height:
approx. 1394 mm (54.9 in)
Wheelbase:
approx. 2690 mm (105.9 in)
Curb Weight:
approx. 1450-1550 kg (3200-3420 lbs)
Passive Safety:
Designed with Mercedes-Benz's renowned safety standards for the era, including a robust body structure and crumple zones.
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional (ASR - Acceleration Skid Control) on some models.
Airbags:
Driver airbag standard, passenger airbag optional.
Seatbelts:
Front and rear seat belts with pre-tensioners for front occupants.
Audio System:
Factory installed AM/FM cassette or CD player with optional sound system upgrades.
Cruise Control:
Standard or optional cruise control.
Climate Control:
Manual or optional automatic climate control (Thermatic/Thermotronic).
Diagnostics Interface:
OBD-I connector, requiring specific Mercedes-Benz diagnostic tools for advanced troubleshooting beyond basic fault codes.
Oil Change:
Every 10,000 - 15,000 km or 12 months, whichever comes first (refer to manual for exact interval based on driving conditions).
Transmission Fluid Change:
Every 60,000 - 80,000 km (recommended, especially for automatic transmissions).
Coolant Flush:
Every 3-5 years, using Mercedes-Benz approved coolant.
Engine Oil:
MB Approved 0W-40 or 5W-40 Synthetic Engine Oil (API SJ or higher).
Coolant:
Mercedes-Benz approved coolant (e.g., G05 or similar silicate-free, long-life coolant).
Brake Fluid:
DOT 4 (Mercedes-Benz specification is preferred).
Common Problems:
Mass Air Flow (MAF) sensor failure, vacuum leaks (hoses), ignition coil failure, transmission conductor plate issues (automatic), rust on body panels (especially wheel arches and sills).
Oil Filter Example:
Mann-Filter HU 718/1 k, Hengst H26WK (verify with specific VIN).
Air Filter Example:
Mann-Filter C 25 104/1, Hengst E101L (verify with specific VIN).
Legacy:
Mercedes-Benz has a long history of producing high-quality, technologically advanced vehicles, setting standards in luxury and engineering.
W202 Introduction:
The W202 generation, launched in 1993, marked Mercedes-Benz's entry into the compact executive segment, aimed at a younger demographic and competing with offerings from BMW and Audi.
Manufacturing Locations:
Primarily Germany (Sindelfingen).
