🏷️ Basic Information

Make:

Mercedes-Benz

Model:

C-Class

Model Variant:

C220

Year:

1995

Chassis Code:

W202

👋 Introduction

Positioning:

The Mercedes-Benz C220 (W202) represented the entry-level luxury sedan for Mercedes-Benz in the mid-1990s, competing against models like the BMW 3 Series and Audi A4. It offered a blend of Mercedes-Benz's renowned build quality, comfort, and advanced engineering.

Competitors 1995:

BMW 3 Series (E36), Audi A4 (B5), Lexus ES300, Acura TL.

Distinctive Features:

Introduction of the W202 chassis marked a new direction for Mercedes-Benz compact sedans, emphasizing a more modern design language and improved aerodynamics. Known for its robust build, refined ride, and typically sophisticated engine options for its class.

📋 Manual Details

Coverage Scope:

Comprehensive service, repair, and diagnostic information for the 1995 Mercedes-Benz C220 (W202 chassis).

Estimated Pages:

Over 1500 (typical for a complete service manual of this era).

Type:

Factory Service Manual / Workshop Manual.

Language:

English

Format:

Digital (PDF) / Printable.

📖 Manual Coverage

Engine:

Detailed diagnostics, disassembly, assembly, torque specifications, and repair procedures for the M111 2.2L inline-4 engine (including variations).

Fuel System:

Fuel injection system (KE-Jetronic or its successor depending on specific market), fuel pump, fuel filter, injectors, and evaporative emission control.

Ignition System:

Ignition timing, coil packs, spark plugs, crank position sensors, and associated control modules.

Cooling System:

Radiator, water pump, thermostat, hoses, fan, and coolant specifications.

Exhaust System:

Exhaust manifolds, catalytic converter, mufflers, and oxygen sensors.

Transmission Manual:

Service and repair for the manual gearbox (e.g., 5-speed Getrag), clutch, shifter linkage, and fluid specifications.

Transmission Automatic:

Service and repair for the automatic transmission (e.g., 4-speed 722.4), valve body, torque converter, and fluid specifications.

Drivetrain:

Front axle, rear axle, driveshafts, CV joints, differential, and associated seals/bearings.

Suspension:

Front and rear suspension components (struts, control arms, ball joints, bushings), shock absorbers, springs, and alignment specifications.

Steering:

Power steering system, steering rack, power steering pump, fluid specifications, and steering column.

Brakes:

Front and rear brake systems (discs/drums), calipers, brake pads, brake fluid specifications, ABS system, parking brake.

Electrical System:

12V electrical system, battery, alternator, starter motor, fuses, relays, and wiring diagrams for all circuits.

Lighting:

Headlights, taillights, interior lights, and control switches.

Instrument Panel:

Dashboard layout, gauges, warning lights, and control modules.

HVAC:

Heating, ventilation, and air conditioning system components, refrigerant, troubleshooting, and repair.

Body And Frame:

Body panel removal/installation, door mechanisms, glass, bumpers, and structural components.

Interior:

Seat removal/installation, trim panels, headliner, and interior accessories.

Diagnostics:

Diagnostic trouble codes (DTCs), troubleshooting flowcharts, and specific diagnostic procedures.

Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement, and general upkeep.

Troubleshooting:

Systematic diagnostic steps for common and uncommon issues across all vehicle systems.

Repair:

Step-by-step instructions for component removal, repair, and reinstallation, including detailed diagrams and specifications.

Overhaul:

Complete engine and transmission overhaul procedures.

Electrical Repair:

Wiring harness repair, component replacement, and troubleshooting of electrical faults using wiring diagrams.

Body Repair:

Procedures for dent repair, panel replacement, and glass replacement.

Depth:

Detailed technical information suitable for professional technicians and experienced DIY mechanics, covering everything from basic fluid changes to complex engine rebuilds and electronic diagnostics.

📊 Manual Specifications

Digital Format:

PDF (Portable Document Format), often searchable text.

Resolution:

High-resolution scans or digital native files for clear reproduction of text, diagrams, and images.

Binding For Print:

Printable pages allowing for spiral binding, three-ring binder, or professional bookbinding.

Recommended Paper For Print:

Standard copier paper (20-24 lb bond) suitable for professional printing or home use.

⚙️ Engine Specifications

Engine Code:

M111.920 (typical for C220).

Engine Type:

2.2L (2199cc) Inline-4, DOHC (Double Overhead Camshaft).

Horsepower:

Approximately 150 PS (148 hp) @ 5500 RPM.

Torque:

Approximately 210 Nm (155 lb-ft) @ 4000 RPM.

Injection System:

Bosch Motronic Electronic Fuel Injection (EFI) with associated sensors and control module.

Fuel Requirement:

Unleaded Premium Gasoline (91+ octane).

Coolant Type:

MB Specification 325.0 (Blue Antifreeze) or equivalent silicate-free antifreeze, typically a 50/50 mix with distilled water.

Oil Type:

MB Specification 229.1 or 229.3 (e.g., Mobil 1 0W-40, Castrol Syntec 5W-50).

Oil Capacity With Filter:

Approximately 5.5 Liters (5.8 US Quarts).

Spark Plug Type:

NGK BKR5EK (or equivalent, consult manual for specific part number).

🔧 Transmission

Transmission Type:

5-Speed Manual Transmission (Getrag).

Transmission Type:

4-Speed Automatic Transmission (722.4 variant).

Automatic Features:

Comfort and Sport modes selectable via a switch on the shifter.

Manual Transmission Fluid Type:

API GL-4 or GL-5 SAE 75W-90 Synthetic Gear Oil.

Automatic Transmission Fluid Type:

MB Specification 236.2 (e.g., ATF Dexron II E or equivalent).

📐 Dimensions

Length:

Approx. 4488 mm (176.7 inches).

Width:

Approx. 1720 mm (67.7 inches).

Height:

Approx. 1420 mm (55.9 inches).

Wheelbase:

Approx. 2715 mm (106.9 inches).

Curb Weight:

Approx. 1350-1450 kg (2976-3197 lbs) depending on equipment.

Gross Vehicle Weight Rating:

Approx. 1850-1950 kg.

Towing Capacity:

Not typically specified for this model, usually limited.

🛡️ Safety Features

NHTSA Front Impact:

Not definitively rated by NHTSA for 1995, but typical Mercedes safety standards of the era.

IIHS Crash Test:

Good in frontal offset tests for its era.

ABS:

Standard Anti-lock Braking System (ABS) on all models.

Traction Control:

Optional (ASR - Acceleration Skid Control) on some models.

Airbags:

Driver's side airbag standard, passenger airbag optional or standard on higher trims/later production.

Seatbelts:

Front 3-point inertia-reel seatbelts, rear 3-point seatbelts.

Body Structure:

Integrated crumple zones, reinforced passenger cell for occupant protection.

💡 Technology Features

Audio System:

Factory-installed AM/FM cassette player with optional CD changer preparation. Speaker configuration typically 4 or 6 speakers.

Display Technology:

Analog gauges for speedometer, tachometer, fuel, and temperature. Digital clock and odometer.

Cruise Control:

Standard or optional cruise control system.

Climate Control:

Manual or optional automatic climate control (Thermotronic).

Phone Integration:

No integrated Bluetooth or smartphone connectivity; optional dealer-installed car phone systems were available.

🔧 Maintenance

Oil Change Interval:

Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, whichever comes first, depending on driving conditions and oil type used (synthetic recommended).

Air Filter Replacement:

Every 30,000-40,000 km (18,000-25,000 miles).

Cabin Filter Replacement:

Not standard on all 1995 models; if equipped, typically every 1-2 years or 20,000-30,000 km.

Brake Fluid Change:

Every 2 years (DOT 4 fluid).

Coolant Flush:

Every 2-3 years or 40,000-50,000 km.

Power Steering Fluid:

MB Specification 236.3 (e.g., Pentosin CHF 11 S or equivalent).

Coolant Capacity:

Approx. 8.0 Liters (8.5 US Quarts).

Common Wear Items:

Front lower control arm bushings, sway bar links, vacuum hose degradation (leading to idle issues), crank position sensor failures, OVP relay issues (affecting fuel pump/ECU), early ABS sensor failures, window regulator mechanisms.

Rust Prone Areas:

Wheel wells, rocker panels, door bottoms, trunk lid edges.

📚 Vehicle History

Mercedes Benz Legacy:

Mercedes-Benz has a long-standing reputation for engineering excellence, safety, and luxury since the late 19th century.

W202 Introduction:

The W202 generation C-Class was introduced in 1993 as the successor to the 190 (W201) series, marking the first use of the 'C-Class' nomenclature. The C220 was one of the initial engine offerings.

Production Years W202:

1993-2000.

Manufacturing Locations:

Primary production in Sindelfingen and Bremen, Germany, with some assembly in other global locations.

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 1995 C220 are not widely cited, the W202 generation was generally well-received for its build quality and comfort, continuing Mercedes-Benz's tradition of automotive excellence in the compact luxury segment.