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Mercedes Benz CL Class C140 1992-1998 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CL Class Codes Chassis Code: C140 Platform: C140 Generation Generation Name: First Generation (C140) 👋 Introduction Market Position Vehicle Segment: Full-size Luxury Coupe...
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Mercedes Benz CL Class C140 1992-1998 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CL Class
Codes
Chassis Code:
C140
Platform:
C140
Generation
Generation Name:
First Generation (C140)
👋 Introduction
Market Position
Vehicle Segment:
Full-size Luxury Coupe
Competitive Analysis
Key Competitors:
BMW 8 Series (E31), Lexus SC 400, Jaguar XJS
Key Features
Manual Value Proposition:
Provides comprehensive, factory-level repair and maintenance information essential for owners and independent workshops to maintain the complex systems of the C140 CL Class.
Vehicle Appeal:
Represents the pinnacle of Mercedes-Benz engineering and luxury for its era, offering potent V8 and V12 engines, advanced technology, and distinctive styling.
📋 Manual Details
Coverage Areas
Model Years Covered:
1992, 1993, 1994, 1995, 1996, 1997, 1998
Region Applicability:
Global (as factory service manual)
Page Count
Estimated Pages:
Hundreds (specific number not provided, but described as 'very detailed')
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (implied by product description and typical market)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine overhaul, cylinder head, block assembly, pistons, crankshaft, camshafts, timing, lubrication system
Engine Electrical:
Ignition system, fuel injection system (ME/KE Jetronic, Bosch Motronic), starter, alternator, battery, sensors, actuators
Transmission Manual:
Manual gearbox overhaul, clutch system, gear shift mechanism
Transmission Automatic:
Automatic transmission overhaul (e.g., 722.3, 722.6), valve body, torque converter, electronic control unit (ETC)
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, ball joints, steering rack, power steering pump, steering column
Brakes:
Brake system hydraulics, ABS (Anti-lock Braking System), brake discs, pads, calipers, brake lines, parking brake
Electrical And Electronics:
Wiring diagrams, lighting, power windows, power seats, sunroof, climate control system (HVAC), instrument cluster, central locking, mirrors, audio system wiring
Body And Chassis:
Body panel repair, doors, hood, trunk, bumpers, interior trim, structural components, corrosion protection
Comfort Systems
HVAC:
Air conditioning system diagnosis and repair, heater core, blower motor, climate control module
Procedures Included
Maintenance Procedures:
Routine maintenance tasks, fluid changes (oil, coolant, brake fluid, transmission fluid), filter replacements, spark plug replacement, belt inspection and replacement
Troubleshooting Diagnostics:
Step-by-step diagnostic guides for common and uncommon problems, fault code retrieval and interpretation (where applicable), component testing
Repair Procedures:
Detailed instructions for component removal, installation, adjustment, and repair for all major vehicle systems
Rebuilding Procedures:
Comprehensive guides for complete engine and transmission rebuilds
Technical Depth
Depth:
Complete factory-level detail, covering basic servicing to full engine and transmission rebuilds, with in-depth diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Windows and MAC OS
Print Quality
Print Capability:
Printable (single pages or entire manual)
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
Licensing
Usage License:
Lifetime use on multiple devices, no expiry or renewal fees
⚙️ Engine Specifications
Primary Engine
Engine Options:
4.2L V8 (M119), 5.0L V8 (M119), 6.0L V12 (M120)
Performance
V8 4.2L Horsepower:
Approx. 275-280 hp (varies by market and specific variant)
V8 5.0L Horsepower:
Approx. 315-322 hp (varies by market and specific variant)
V12 6.0L Horsepower:
Approx. 389-408 hp (varies by market and specific variant)
V8 4.2L Torque:
Approx. 280-285 lb-ft
V8 5.0L Torque:
Approx. 354-359 lb-ft
V12 6.0L Torque:
Approx. 420-428 lb-ft
Fuel System
Fuel Delivery:
Electronic Fuel Injection (Bosch KE-Jetronic or Motronic)
Engine Internals
Valvetrain:
DOHC (Double Overhead Camshafts), 4 valves per cylinder
Bore X Stroke 4.2L:
92.0 mm x 78.9 mm
Bore X Stroke 5.0L:
96.5 mm x 85.0 mm
Bore X Stroke 6.0L:
89.0 mm x 80.2 mm
🔧 Transmission
Standard
Transmission Type:
4-speed Automatic (722.3/722.4) or 5-speed Automatic (722.6 'NAG1' on later models)
Optional
Manual Transmission:
Not available
Features
Traction Control:
ASR (Anti-Slip Regulation) standard on most models
Fluid Specifications
Automatic Transmission Fluid:
MB 236.14 (or equivalent Dexron III/Mercon for earlier 722.3/722.4, check manual for exact spec)
📐 Dimensions
Exterior
Length:
Approx. 198.2 inches (5034 mm)
Width:
Approx. 73.1 inches (1857 mm)
Height:
Approx. 55.7 inches (1415 mm)
Wheelbase:
Approx. 118.1 inches (3000 mm)
Weights
Curb Weight:
Approx. 4400-4800 lbs (2000-2180 kg), depending on engine and options
🛡️ Safety Features
Ratings
Crash Safety:
Designed to high Mercedes-Benz safety standards of the era, including crumple zones and robust chassis. Official ratings from independent bodies may be limited for this vintage.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard ASR (Anti-Slip Regulation)
Stability Control:
Not typically standard on early models, but introduced on later iterations of electronic stability control systems.
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (optional on some models)
Seatbelts:
Automatic front seatbelt tensioners
💡 Technology Features
Infotainment
Audio System:
Premium sound systems, often with CD changers and cassette decks. Wiring diagrams for audio system are included.
Driver Assistance
Cruise Control:
Standard cruise control with electronic actuation.
Automatic Climate Control:
Advanced automatic climate control (Thermotronic) was a hallmark feature.
Connectivity
Telecommunication:
Early cellular phone integration (optional) may be present. Wiring for these systems is documented.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 to 10,000 miles (12,000-16,000 km) or annually, depending on driving conditions and oil used. Refer to the manual for specific intervals.
Transmission Fluid Change Interval:
Recommended every 30,000 to 60,000 miles (48,000-96,000 km), or as per manual's severe service schedule. Critical for longevity of the automatic transmissions.
Coolant Change Interval:
Typically every 2-3 years or 30,000 miles (48,000 km), using approved Mercedes-Benz coolant.
Fluid Specifications
Engine Oil Specification:
MB 229.1 or 229.3 specifications (e.g., 0W-40, 5W-40, 10W-40 depending on climate). Check manual for exact viscosity and approval.
Coolant Specification:
Mercedes-Benz approved antifreeze/coolant concentrate (e.g., G05 or equivalent, typically silicate-free blue/green).
Brake Fluid Specification:
DOT 4 or DOT 4 Plus (check manual)
Known Issues
Wiring Harness Degradation:
Common in older Mercedes models due to insulation breakdown, leading to electrical gremlins. Manual will detail diagnostic procedures.
Interior Component Wear:
Wear on leather, plastic trim, and headliner common due to age. Manual covers interior trim removal and repair.
Hydraulic Suspension Issues:
Certain models may have self-leveling suspension components that can degrade over time. Manual will detail these systems.
Engine M119 Oil Cooler Seals:
Potential for oil leaks from the oil cooler seals. Manual provides specific replacement procedures.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety, dating back to the late 19th century.
Model Evolution
C140 Introduction:
The C140 was introduced in 1991 as the successor to the C126 SEC class, initially featuring the V8 and V12 engines. It was positioned as a more muscular and technologically advanced grand tourer.
Updates During Production:
Facelifted in 1994 (model year 1995) with updated front and rear styling, improved aerodynamics, and the introduction of the 5.0L V8 and updated V12 engines. The 5-speed automatic transmission was phased in.
Production
Production Period:
1992-1998
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
General Reputation:
The C140 CL Class was widely recognized for its luxury, performance, and advanced technology, often lauded in automotive press of its time for its comfort and build quality.
Independent Reviews:
Praised for its quiet and powerful engines, particularly the V12, and its sophisticated ride quality.
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