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Mercedes Benz CLK Class C209 Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: CLK Class Chassis Code: C209 Applicable Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009 👋 Introduction Market Position Segment: Entry-level Luxury Coupe/Convertible Competitive...
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Mercedes Benz CLK Class C209 Complete Workshop Service Repair Manual 2003 2004 2005 2006 2007 2008 2009
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
CLK Class
Chassis Code:
C209
Applicable Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009
👋 Introduction
Market Position
Segment:
Entry-level Luxury Coupe/Convertible
Competitive Analysis
Competitors:
BMW 3 Series Coupe, Audi A4 Cabriolet, Lexus SC 430
Key Features
Design Philosophy:
Combines Mercedes-Benz luxury and engineering with sporty styling and open-top driving experience (for convertible variants).
Platform:
Based on the W203 C-Class platform, featuring rear-wheel drive.
📋 Manual Details
Coverage Areas
Primary Regions Covered:
North America, Europe, Global (English Language)
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Downloadable Digital File (e.g., PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine removal/installation, cylinder head, valve train, crankshaft, pistons, connecting rods, lubrication system, cooling system, fuel system, ignition system, emission controls.
Engine Electrical:
Engine control module (ECM) diagnostics, sensor testing, actuator testing, wiring diagrams, starting and charging systems.
Transmission Manual:
Manual transmission removal/installation, internal component inspection and repair, clutch system.
Transmission Automatic:
Automatic transmission removal/installation, internal repair, torque converter, transmission control module (TCM) diagnostics, valve body.
Drivetrain:
Driveshafts, CV joints, differential, axles, wheel bearings.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications.
Steering:
Power steering system, steering gear, steering column, steering wheel, power steering fluid specifications.
Brakes:
Brake system components (calipers, rotors, pads, lines), ABS (Anti-lock Braking System), ESP (Electronic Stability Program), brake fluid specifications and bleeding procedures.
Electrical System:
12V electrical system, battery, alternator, starter, lighting systems (headlights, taillights, interior), fuses, relays, wiring harnesses, multiplexing.
Body And Chassis:
Body panel removal/installation, doors, hood, trunk, bumpers, frame and unibody construction, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, refrigerant, climate control module, compressor, condenser, evaporator, cabin filter.
Interior:
Dashboard, seats, upholstery, trim panels, airbags, seat belts, power accessories (windows, mirrors, locks).
Infotainment And Electronics:
Audio system, navigation system, COMAND system, Bluetooth, telematics, instrument cluster, control units.
Procedures Included
Preventative Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation.
Repair Procedures:
Step-by-step repair instructions for all major vehicle systems, component replacement, and adjustments.
Diagnostics:
On-board diagnostics (OBD-II) information, scan tool usage, component testing procedures, wiring diagrams for diagnostic purposes.
Torque Specifications:
Detailed torque values for critical fasteners across all vehicle systems.
Wiring Diagrams:
Comprehensive electrical system wiring diagrams, including component locations and connector pinouts.
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced engine and transmission overhauls, including electrical system diagnostics and bodywork.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Search:
Searchable text for quick access to specific information.
⚙️ Engine Specifications
Primary Engine
Engine Codes Covered:
M271 (1.8L Supercharged I4), M112 (3.2L V6), M272 (3.5L V6), M113 (5.0L V8), M273 (5.5L V8)
Performance
Horsepower Range:
163 hp (CLK200 Kompressor) to 382 hp (CLK55 AMG/CLK63 AMG)
Torque Range:
240 Nm (CLK200 Kompressor) to 530 Nm (CLK55 AMG)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) and Direct Injection (DI) depending on engine variant.
Fuel Type
Required Fuel:
Premium Unleaded Gasoline (91+ Octane)
Emission Control
Emissions Standards:
Meets EPA and Euro emissions standards applicable to model years.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Automatic (722.6 '5G-TRONIC')
Optional
Transmission Type Optional:
6-speed Manual (available on select models), 7-speed Automatic (722.9 '7G-TRONIC' on later models)
Features
Transmission Features:
Tiptronic shifting, Comfort/Sport modes.
📐 Dimensions
Exterior
Wheelbase:
2,715 mm (106.9 in)
Length:
4,638 mm (182.6 in)
Width:
1,741 mm (68.5 in)
Height:
1,380 mm (54.3 in)
Weights
Curb Weight Range:
1,520 kg (3,351 lb) to 1,700 kg (3,748 lb) depending on model
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (typically for comparable models)
IIHS Side Impact:
Good (typically for comparable models)
Active Features
Active Safety:
ABS, ESP (Electronic Stability Program), Traction Control (ASR), Brake Assist (BAS).
Passive Features
Passive Safety:
Front airbags, side airbags, window airbags, seatbelt pre-tensioners, active head restraints (NECK-PRO).
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation) system with options for navigation, CD changer, and premium audio.
Driver Assistance
Driver Assistance Features:
Optional parking sensors (PARKTRONIC), adaptive cruise control (DISTRONIC), bi-xenon headlamps with cornering function.
Connectivity
Connectivity Options:
Bluetooth hands-free communication (optional).
Comfort Features
Comfort Features:
Dual-zone automatic climate control, heated and ventilated seats (optional), power adjustable seats with memory.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 1 year (flexible service system 'ASSYST')
Major Service:
Typically around 30,000 to 60,000 miles, involving spark plugs, transmission service, brake fluid flush, coolant change.
Fluid Specifications
Engine Oil Spec:
MB 229.5, MB 229.51 (check owner's manual for specific engine requirement). Viscosity: 0W-40, 5W-40, 5W-30.
Transmission Fluid Automatic:
MB 236.10, MB 236.12, MB 236.14 (check specific transmission type).
Coolant Spec:
MB 325.0 / 326.0 (Antifreeze/Coolant, blue/green, ethylene glycol based)
Brake Fluid Spec:
DOT 4 Plus (MB 331.0)
Known Issues
Common Wear Items:
Worn engine and transmission mounts, HVAC blower motor failure, oil cooler leaks (M272/M273 engines), balance shaft gear wear (M272 engines), SBC brake system issues (early models), water pump leaks.
Electrical Faults:
Window regulator failures, door lock actuator issues, CAN bus communication faults.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long-standing reputation for engineering excellence, luxury, and safety dating back to the late 19th century.
Model Evolution
C209 Introduction:
Introduced in 2002 as the successor to the CLK W208, the C209 offered a more modern design and improved technology.
Facelift:
Received a significant facelift for the 2007 model year, featuring updated styling, new engines (like the 3.5L V6), and improved technology.
Production
Production Years:
2002-2009
Manufacturing Locations:
Germany
🏆 Awards & Recognition
Recognitions
Safety Awards:
Consistently awarded high safety ratings from organizations like IIHS and NHTSA for its generation.
Ratings
Reliability Perception:
Generally perceived as reliable with proper maintenance, though specific engine variants have known issues addressed in the manual.
Certifications
Quality Standards:
Manufactured to Mercedes-Benz's stringent quality and engineering standards.
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