Product Type:
Service and Repair Manual
Model Years:
2003, 2004, 2005, 2006, 2007, 2008, 2009
Chassis Code Details:
Covers the W211 platform, the third generation of the E-Class sedan and wagon.
Segment:
Mid-size luxury executive sedan and wagon.
Competitors:
BMW 5 Series (E60), Audi A6 (C6), Lexus GS (S190), Cadillac CTS.
Design Philosophy:
Elegance, comfort, advanced technology, and robust performance.
Distinguishing Elements:
Sophisticated styling, high-quality interior materials, innovative safety and comfort features, multiple engine and drivetrain options.
Overall Coverage:
Comprehensive A-Z coverage for all models and all repairs.
Estimated Page Count:
Varies by specific publication/edition, but typically several thousand pages for a complete dealership-level manual.
Type:
Official Factory Service Manual
Format:
Typically available as a high-quality printed book or a searchable PDF.
Powertrain:
Engine (all variants), transmission (automatic, 7G-TRONIC), drivetrain (RWD, 4MATIC AWD).
Chassis:
Suspension (including AIRMATIC, ABC optional), steering, brakes (including SBC system), wheels, tires.
Electrical:
Complete electrical system, wiring diagrams, fuse locations, lighting, instrumentation, infotainment, comfort systems, diagnostics.
Body:
Body structure, exterior panels, interior trim, doors, windows, seats, climate control system (HVAC).
Maintenance:
Scheduled maintenance intervals, fluid changes, filter replacements, inspections, lubrication.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting, system diagnostics.
Repair:
Component removal and installation, system overhaul, adjustments, calibration procedures.
Diagnostics:
On-board diagnostics (OBD-II), STAR diagnostic system integration, sensor testing, actuator testing.
Depth:
Factory-level technical depth, including detailed component descriptions, specifications, torque values, and special tool requirements.
Scope:
Covers routine maintenance to complete engine and transmission rebuilds, advanced electronic system diagnostics and repair.
Digital Format:
Searchable PDF with high-resolution diagrams and images.
Printed Quality:
High-quality paper, durable binding, clear text and diagrams suitable for workshop use.
Printed Binding:
Professional binding (e.g., spiral-bound, hardcover) for lay-flat use.
Printed Paper:
Durable, gloss or semi-gloss paper designed for workshop environments.
E320 Cdi:
3.2L V6 Turbo Diesel (OM642), approx. 201 hp, 369 lb-ft torque.
E350:
3.5L V6 Naturally Aspirated (M272), approx. 268 hp, 258 lb-ft torque.
E500:
5.0L V8 Naturally Aspirated (M113), approx. 302 hp, 339 lb-ft torque.
E55 Amg:
5.4L Supercharged V8 (M113K), approx. 469 hp, 516 lb-ft torque.
E63 Amg:
6.2L V8 Naturally Aspirated (M156), approx. 507 hp, 465 lb-ft torque.
Top Speed:
Electronically limited to 155 mph for most models, higher for AMG variants.
Injection Type:
Bosch common rail direct injection (CDI) for diesel, Electronic Fuel Injection (EFI) for gasoline engines.
Wheelbase:
Approximately 115.7 inches (2939 mm).
Length:
Approximately 190.7 inches (4845 mm) for sedan, 193.1 inches (4905 mm) for wagon.
Passenger Volume:
Spacious seating for five adults with ample legroom and headroom.
Trunk Volume Sedan:
Approx. 15.9 cu ft (452 L).
Cargo Volume Wagon:
Approx. 21.7 cu ft (615 L) with seats up, 69.2 cu ft (1955 L) with seats folded.
Curb Weight:
Varies by model, typically from 3700 lbs (1680 kg) to over 4200 lbs (1900 kg).
NHTSA Ratings:
Generally achieved high ratings, often 5-star in frontal and side impact tests (specific ratings vary by year and test protocol).
Active Safety:
ABS, Electronic Stability Program (ESP), Traction Control System (TCS), Tire Pressure Monitoring System (TPMS), optional Distronic cruise control, PRE-SAFE occupant protection.
Passive Safety:
Front airbags, side airbags, side curtain airbags, active front head restraints, advanced crumple zones.
Command System:
COMAND NTG 1/2/2.5 infotainment system, featuring navigation, radio, CD/DVD player, optional Harman Kardon audio.
Adas:
Optional systems like DISTRONIC (adaptive cruise control), PARKTRONIC (parking sensors), BI-XENON active curve lighting, Lane Keeping Assist, Blind Spot Assist.
Connectivity Features:
Bluetooth telephony integration, Tele Aid emergency call system.
Comfort Systems:
Multi-zone automatic climate control, heated and ventilated seats, electric seat adjustment with memory, optional panoramic sunroof.
Oil Change Interval:
Typically every 10,000 miles or 1 year, using synthetic oil, or per ASSYST PLUS system prompts.
Major Service Interval:
Major services (e.g., spark plugs, transmission fluid) typically around 40,000-60,000 miles, depending on engine variant and driving conditions.
Engine Oil:
MB 229.5 (gasoline), MB 229.51 (diesel with DPF), e.g., Mobil 1 0W-40, Castrol Edge 5W-40.
Coolant:
Mercedes-Benz approved blue coolant (MB 325.0), typically a 50/50 mix with distilled water.
Transmission Fluid:
MB 236.10 or MB 236.14 for 7G-TRONIC automatic transmission (e.g., Pentosin ATF 134).
Common Problems W211:
SBC brake system hydraulic leaks/failures (especially pre-2005 models), ECU/SAM module issues, oil cooler leaks (M272/M273 engines), balance shaft wear (M272 engines), conductor plate failure in transmission.
Diesel Specific Issues:
DPF regeneration issues, glow plug failures, injector problems on early OM642 engines.
Manufacturer Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety in premium vehicles.
W211 Introduction:
Introduced in 2002 as a replacement for the W210 E-Class, featuring significant technological advancements.
Mid Cycle Refresh:
Facelift in 2006 (for 2007 model year) introduced revised styling, updated engines (M272 V6, M273 V8), improved interior, and new technology.
Manufacturing Location:
Primarily produced in Germany (Sindelfingen) and South Africa (East London).
