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Mercedes Benz E Class W211 Service Repair Workshop Manual Pdf

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E-Class Chassis Code: W211 Generation Generation: Third Generation (W211) Codes Production Years Covered: 2002-2009 👋 Introduction Market Position Segment: Executive/Luxury Sedan and Wagon...
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Mercedes Benz E Class W211 Service Repair Workshop Manual PdfMercedes Benz E Class W211 Service Repair Workshop Manual PdfMercedes Benz E Class W211 Service Repair Workshop Manual PdfMercedes Benz E Class W211 Service Repair Workshop Manual Pdf
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E-Class
Chassis Code:
W211
Generation
Generation:
Third Generation (W211)
Codes
Production Years Covered:
2002-2009
👋 Introduction
Market Position
Segment:
Executive/Luxury Sedan and Wagon
Brand Perception:
Reputation for build quality, comfort, advanced technology, and safety
Competitive Analysis
Primary Competitors:
BMW 5 Series (E60), Audi A6 (C6), Lexus GS, Volvo S80
Key Features
Innovation:
Introduction of innovative features like Sensotronic Brake Control (SBC) in early models, advanced suspension systems
Comfort And Luxury:
Renowned for comfortable ride, high-quality interior materials, and refined driving experience
Powertrain Options:
Wide range of efficient diesel and powerful gasoline engines, including AMG variants
📋 Manual Details
Coverage Areas
Coverage Continents:
Global (primarily European and North American markets)
Page Count
Estimated Page Count:
Over 3000 (typical for complete factory manuals)
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English (standard for most factory manuals)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling systems
Engine Management:
Fuel injection (CIS-E, KE-Jetronic variations, Common Rail Diesel), ignition system, electronic engine control (ME, EDC), emissions control
Transmission Manual:
Manual gearbox overhaul, clutch, shifting mechanisms
Transmission Automatic:
Automatic transmission overhaul (e.g., 722.6 NAG1, 722.7, 722.9 7G-TRONIC), valve body, torque converter, electronic control
Drivetrain:
Front and rear axle, differential, driveshafts, CV joints
Suspension:
Front and rear suspension components, springs, shock absorbers, control arms, ball joints, bushings, Active Body Control (ABC) systems
Steering:
Power steering system, steering rack, steering column, steering angle sensor
Brakes:
Brake system components (discs, pads, calipers), hydraulic system, ABS, ESP, SBC (Sensotronic Brake Control) system
Electrical System:
12V electrical system, battery, alternator, starter, wiring diagrams, fuse and relay layouts
Body And Chassis:
Body panel removal and installation, structural repairs, doors, hood, trunk, glass replacement, body sealing
HVAC:
Heating, ventilation, and air conditioning system, refrigerant, compressor, evaporator, heater core
Interior:
Interior trim, seats, dashboard, airbags, seat belts
Comfort Systems:
Power windows, power seats, central locking, sunroof, cruise control
Infotainment:
Audio system, navigation system (COMAND), instrument cluster
Procedures Included
Maintenance Procedures:
Routine inspections, oil changes, filter replacements, brake fluid flush, coolant service
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, fault code interpretation, diagnostic tool usage (e.g., STAR Diagnosis)
Repair Procedures:
Component removal, installation, overhaul, and adjustment for all systems
Troubleshooting Charts:
Systematic approaches to identify and resolve common and uncommon faults
Electrical Troubleshooting:
Wiring diagram interpretation, continuity testing, voltage checks
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY enthusiasts
Engine Rebuild:
Detailed specifications and procedures for full engine rebuilds, including torque values and clearances
Transmission Rebuild:
In-depth overhaul procedures for both manual and automatic transmissions
Diagnostics Hardware:
Information on diagnostic connectors and required tools (e.g., XENTRY/DAS)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Printable pages
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
M271 (1.8L Supercharged I4), M272 (3.5L V6), M112 (3.2L/3.7L V6), M113 (4.3L/5.0L/5.5L V8), OM646 (2.2L I4 Diesel), OM647 (2.7L I5 Diesel), OM648 (3.2L I6 Diesel), OM629 (4.0L/4.2L V8 Diesel)
Performance
Horsepower Range:
163 hp (E200 CDI) to 518 hp (E63 AMG)
Torque Range:
270 Nm (E200 CDI) to 720 Nm (E63 AMG)
Fuel System
Gasoline Injection:
Sequential Multi-Point Fuel Injection (MPI) / Direct Injection (GDI) in later models
Diesel Injection:
Common Rail Direct Injection (CDI)
Engine Features
Supercharging:
Available on some gasoline engines (e.g., E200 Kompressor)
Turbocharging:
Standard on all diesel engines, available on some gasoline engines
Variable Valve Timing:
VVT on intake and/or exhaust camshafts for many gasoline engines
🔧 Transmission
Standard
Standard Transmission Types:
6-speed Manual (less common), 5-speed Automatic (722.6 NAG1), 7-speed Automatic (722.9 7G-TRONIC)
Optional
Optional Transmission Types:
All-wheel drive (4MATIC) integrated with automatic transmissions
Features
Automatic Transmission Modes:
Comfort (C), Sport (S), Manual (M) modes
Transmission Fluid Spec:
Refer to manual for specific MB-Approval specifications (e.g., MB 236.10, 236.12, 236.14 for 722.6/722.9)
📐 Dimensions
Exterior
Length:
Approx. 4818-4852 mm (Sedan), 4879-4922 mm (Wagon)
Width:
Approx. 1799-1804 mm
Height:
Approx. 1451-1464 mm (Sedan), 1493-1517 mm (Wagon)
Weights
Curb Weight Range:
Approx. 1550-1850 kg
🛡️ Safety Features
Ratings
NHTSA Ratings:
Generally awarded 5-star ratings in frontal and side crash tests
IIHS Ratings:
Typically rated 'Good' in various crashworthiness tests
Active Features
Active Safety Systems:
ABS (Anti-lock Braking System), ESP (Electronic Stability Program), ASR (Acceleration Slip Regulation), Brake Assist (BAS)
Advanced Driver Assistance:
Optional: Distronic (Adaptive Cruise Control), Pre-Safe (anticipatory occupant protection), Parktronic, Lane Keeping Assist, Blind Spot Assist
Passive Features
Passive Safety Features:
Multiple airbags (front, side, curtain), crumple zones, reinforced passenger cell, active head restraints
💡 Technology Features
Infotainment
Infotainment System:
COMAND (Cockpit Management and Navigation EXpert) system with integrated radio, CD player, navigation, and optional telephony/multimedia functions.
Instrument Cluster:
Multi-function display with service indicator (ASSYST PLUS), trip computer, and system warnings.
Driver Assistance
Adaptive Cruise Control:
Distronic system that maintains a set distance from the vehicle ahead.
Parking Assist:
Parktronic system with audible and visual parking sensors.
Connectivity
Bluetooth:
Optional Bluetooth interface for hands-free calling.
Telematics:
Optional Tele Aid system for emergency assistance.
🔧 Maintenance
Service Intervals
Oil Change Interval Gasoline:
Typically every 10,000-15,000 miles or 12 months (depending on driving conditions and oil specification, often tied to ASSYST PLUS service indicator).
Oil Change Interval Diesel:
Typically every 10,000-15,000 miles or 12 months (depending on driving conditions and oil specification, often tied to ASSYST PLUS service indicator).
Brake Fluid Change:
Every 2 years (DOT 4 fluid recommended, check manual for specific MB specification)
Coolant Change:
First change at 150,000 km (93,000 miles) or 15 years, subsequent changes every 75,000 km (47,000 miles) or 5 years (MB-Approved antifreeze).
Fluid Specifications
Engine Oil Spec Gasoline:
MB-Approval 229.5 (e.g., Mobil 1 0W-40, Castrol Edge 0W-40) for most gasoline engines.
Engine Oil Spec Diesel:
MB-Approval 229.51 or 229.52 for diesel engines with DPF, MB-Approval 229.5 for older diesel engines without DPF.
Power Steering Fluid:
Refer to manual for specific MB specification, typically CHF 11S or equivalent
Known Issues
Common Issues:
SBC system faults (early models), EIS (Electronic Ignition Switch) failure, ABS/ESP sensor failures, oil leaks from valve cover gaskets/oil cooler seals, balance shaft gear wear (M272 V6), timing chain issues (M272/M273 V6/V8), transmission conductor plate failure (722.6), sagging headliner, rust on wheel arches/door bottoms.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and safety dating back to the early 20th century.
Model Evolution
W211 Introduction:
Replaced the W210 E-Class, introducing a more aerodynamic and distinct design, along with significant technological advancements.
W211 Facelift:
Received a significant facelift for the 2007 model year, addressing initial criticisms of the SBC system, refining styling, and introducing updated powertrains and technology.
Production
Production Locations:
Primarily manufactured in Germany (Sindelfingen, Bremen), with some production in other global facilities.
🏆 Awards & Recognition
Recognitions
Auto Motor Und Sport Awards:
Frequently ranked highly in reader surveys for overall quality and reliability within its class.
Jd Power Ratings:
Received strong ratings in initial quality and dependability studies from JD Power.
Certifications
Emissions Standards:
Compliant with various regional emissions standards (e.g., Euro 4, LEV II).
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