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Mercedes Benz E320 1997 Service Repair Manual

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E320 Year: 1997 Codes Chassis Code: W210 Engine Code: M104.995 (3.2L Inline-6) 👋 Introduction Market Position Segment: Mid-size Luxury Sedan Competitive Analysis Competitors:...
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Mercedes Benz E320 1997 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E320
Year:
1997
Codes
Chassis Code:
W210
Engine Code:
M104.995 (3.2L Inline-6)
👋 Introduction
Market Position
Segment:
Mid-size Luxury Sedan
Competitive Analysis
Competitors:
BMW 5 Series (E39), Audi A6 (C4/C5), Lexus GS300, Volvo S80
Key Features
Unique Selling Points:
Renowned Mercedes-Benz build quality, refined ride, powerful inline-6 engine, advanced safety features for its era
📋 Manual Details
Coverage Areas
Sections Covered:
Engine, Drivetrain, Chassis, Body, Electrical, HVAC, Safety Systems
Diagnostic Codes:
Comprehensive listing of Diagnostic Trouble Codes (DTCs) with their corresponding symptoms and diagnostic steps.
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
Factory Authorized Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, fuel injection (KE-Jetronic/HPE), ignition, exhaust, transmission (5-speed Automatic - 722.6), differential, drive axles
Chassis:
Suspension (front & rear), steering, brakes (ABS, ESP - if equipped), wheels, tires
Electrical:
12V system, battery, charging, lighting, instrumentation, starter, fuses, relays, wiring diagrams, diagnostic trouble codes (DTCs)
Body And Comfort:
Interior trim, exterior panels, doors, windows, sunroof, seats, HVAC system, climate control
Procedures Included
Maintenance:
Oil changes, filter replacements, coolant service, spark plug replacement, belt inspection/replacement, brake fluid flush
Repair:
Engine overhaul, transmission service, brake caliper replacement, suspension component repair, electrical component diagnosis and replacement, body panel repair
Diagnostics:
Troubleshooting guides, fault finding, symptom-based diagnostics, specific component testing
Recalibration Procedures:
Procedures for recalibrating electronic modules after component replacement (e.g., throttle body, ABS sensors).
Technical Depth
Depth:
Comprehensive, suitable for professional technicians and experienced DIY enthusiasts. Covers detailed diagnostic procedures, component specifications, and torque values.
Wiring Diagrams:
Detailed, color-coded wiring diagrams for all major electrical systems, including engine management, lighting, HVAC, and power accessories.
📊 Manual Specifications
File Format
Searchability:
Searchable text for quick information retrieval
Print Quality
Image Resolution:
High-resolution diagrams and images
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline-6 Cylinder
Displacement:
3.2 Liters (3199 cc)
Bore X Stroke:
89.9 mm x 84.0 mm
Compression Ratio:
10.0:1
Performance
Horsepower:
221 hp @ 5,500 rpm
Torque:
229 lb-ft @ 3,750 rpm
Fuel System
Injection System:
Bosch Motronic M2.8.3 or HPE (Hydraulically Actuated Electronic Fuel Injection) with Mass Airflow Sensor (MAF)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Engine Management
Ignition System:
Distributorless Electronic Ignition (EIS) with Coil-on-Plug (COP) or Distributor and Coil
Cooling System
Coolant Type:
Mercedes-Benz approved Antifreeze/Coolant, blue (e.g., MB-Approval 325.0 or 326.0)
Coolant Capacity:
Approximately 8.5 Liters (8.9 US Quarts)
Oil System
Recommended Oil Viscosity:
SAE 0W-30 or 5W-30 (synthetic)
Oil Capacity:
Approximately 8.0 Liters (8.5 US Quarts) with filter
Oil Filter Part Number:
e.g., Mann-Filter HU 822, Mahle OX 161, Bosch 72220
🔧 Transmission
Standard
Type:
5-Speed Automatic (722.6 'NAG' - New Automatic Gearbox)
Optional
Optional Transmissions:
None (5-speed automatic was standard for E320 in 1997)
Features
Features:
Electronic control, torque converter lock-up, multiple shift modes (Comfort/Sport)
Fluid Specs
Transmission Fluid Type:
MB 236.8, MB 236.81, or equivalent (e.g., Mobil ATF 220, Pentosin ATF 9)
Fluid Capacity
Fluid Capacity:
Approximately 8.0 Liters (8.5 US Quarts) for dry fill, ~4.5 Liters for torque converter drain/fill
📐 Dimensions
Exterior
Length:
190.6 inches (4841 mm)
Width:
70.2 inches (1783 mm)
Height:
56.1 inches (1425 mm)
Wheelbase:
111.8 inches (2840 mm)
Front Track:
60.7 inches (1542 mm)
Rear Track:
59.8 inches (1519 mm)
Weights
Curb Weight:
Approximately 3650 lbs (1655 kg)
Gross Vehicle Weight Rating:
Approximately 4630 lbs (2100 kg)
Cargo
Trunk Volume:
15.8 cubic feet (447 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4-Star Driver, 4-Star Passenger (1997)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional Acceleration Skid Control (ASR), later integrated into ESP
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
Three-point inertia-reel seatbelts with front pre-tensioners
Body Structure:
High-strength steel safety cage, crumple zones
💡 Technology Features
Infotainment
Audio System:
Optional Bose sound system, various Becker head units with cassette and CD capabilities.
Navigation:
Optional GPS navigation system (Becker MAP PILOT or similar).
Driver Assistance
Parking Assistance:
Optional Parktronic parking sensors.
Cruise Control:
Standard electronically controlled cruise control.
Connectivity
Telecommunications:
Optional integrated cellular telephone system (older analog/digital technology).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 to 10,000 miles or 12 months, whichever comes first (with synthetic oil).
Transmission Service Interval:
Every 40,000 to 60,000 miles, depending on driving conditions. Fluid and filter replacement recommended.
Coolant Flush Interval:
Every 30,000 miles or 2 years.
Brake Fluid Flush:
Every 2 years.
Fluid Specifications
Power Steering Fluid:
MB 236.3 or equivalent hydraulic fluid (e.g., Pentosin CHF 11S, Febi Bilstein 02576)
Brake Fluid:
DOT 3 or DOT 4
Known Issues
Common Problems:
Water ingress in SAM modules, headliner sagging, vacuum leaks (intake manifold, vacuum lines), transmission conductor plate issues (722.6), rust (especially around wheel wells and sills), front suspension components (control arms, ball joints), idle control valve issues.
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long-standing reputation for engineering excellence, luxury, and durability since its founding.
Model Evolution
W210 Introduction:
The W210 E-Class replaced the W124 and introduced a significantly different styling, moving away from the 'box' design to a more aerodynamic and flowing aesthetic.
W210 Mid Cycle Refresh:
The W210 received a significant facelift in 1999, including revised front and rear styling, updated interior, and improved safety features. The 1997 model is part of the pre-facelift generation.
Production
Production Years:
W210 E-Class: 1995-2002
Manufacturing Locations:
Germany (Sindelfingen, Bremen), USA (Tuscaloosa, Alabama - for specific variants)
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 1997 E320 are difficult to pinpoint individually, the W210 platform generally received positive reviews for its comfort, safety, and engineering.
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