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Mercedes Benz E320 1997 WSM Service Manual Repair

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$16.99
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$16.99
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E320 Year: 1997 Codes Chassis Code: W210 👋 Introduction Market Position Segment: Executive Sedan Competitors: BMW 5 Series (E39), Audi A6 (C4/C5), Lexus...
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Mercedes Benz E320 1997 WSM Service Manual Repair
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E320
Year:
1997
Codes
Chassis Code:
W210
👋 Introduction
Market Position
Segment:
Executive Sedan
Competitors:
BMW 5 Series (E39), Audi A6 (C4/C5), Lexus GS, Volvo S90
Key Features
Design Philosophy:
Elegance, Comfort, Engineering Excellence, Advanced Safety
Target Audience:
Discerning buyers seeking luxury, performance, and longevity.
📋 Manual Details
Coverage Areas
Documentation Type:
Workshop Service Manual (WSM)
Primary Focus:
Service, Repair, Diagnostics, Maintenance
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Professional Service Manual
Language
Language:
English
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine Mechanical, Engine Fuel System, Engine Lubrication, Engine Cooling, Ignition System, Emissions Control, Engine Management (ECU), Exhaust System
Drivetrain:
Automatic Transmission (5-Speed 5G-TRONIC), Driveshafts, Differentials, Axles
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS), Wheels & Tires
Electrical:
Complete Electrical Schematics, Lighting, Instrumentation, Power Distribution, Body Electronics, Engine Control Module (ECM) Wiring, Transmission Control Module (TCM) Wiring, Comfort Systems (HVAC, Power Accessories)
Body:
Body Panels, Doors, Windows, Seats, Interior Trim, Exterior Trim, Sunroof, Convertible Top (if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance Intervals, Fluid Checks & Changes, Filter Replacements, Belt Inspection & Replacement
Repair:
Component Removal & Installation, Component Rebuilds, Major Overhauls
Diagnostics:
Troubleshooting Flowcharts, Symptom-Based Diagnostics, Diagnostic Trouble Codes (DTCs) Interpretation, Component Testing
Specifications:
Torque Specifications, Clearances, Tolerances, Electrical Values
Body Repair:
Body panel alignment, rust repair techniques, door and window seal replacement, bumper repair.
Climate Control:
HVAC system diagnostics, refrigerant handling, component replacement (compressor, evaporator, heater core), flap motor testing.
Lighting System:
Headlight aiming and adjustment, bulb replacement, taillight assembly, fog lamp service.
Instrumentation:
Dashboard illumination, gauge cluster removal and repair, warning lamp troubleshooting, trip computer functions.
Tire And Wheel:
Tire pressure monitoring, wheel balancing, tire rotation, wheel bearing replacement, lug bolt torque specifications.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to complete engine and transmission overhauls, advanced electrical diagnostics, and bodywork repair.
Diagnostic Tools:
Information on using specialized Mercedes-Benz diagnostic tools (e.g., Star Diagnosis system for later models, but fundamental principles apply).
📊 Manual Specifications
File Format
Searchability:
Searchable Text (OCR'd)
Print Quality
Resolution:
High-Resolution Scans for Clear Diagrams and Text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M104.992
Engine Type:
Inline 6-Cylinder, DOHC, 24 Valves
Displacement:
3.2 Liters (3199 cc)
Performance
Horsepower:
228 hp @ 5500 rpm
Torque:
232 lb-ft @ 3750 rpm
Fuel System
Induction:
Multi-Point Fuel Injection (Bosch Motronic M3.8.1)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
ECU:
Mercedes-Benz Engine Control Module (ECM)
🔧 Transmission
Standard
Type:
5-Speed Automatic (5G-TRONIC, 722.6)
Optional
Type:
None (5-Speed Automatic was standard for E320 in North America)
Features
Shift Modes:
Comfort (C) and Sport (S) Modes
Fluid Type:
MB 236.10 Automatic Transmission Fluid (ATF)
📐 Dimensions
Exterior
Length:
189.4 inches
Width:
70.5 inches
Height:
56.3 inches
Wheelbase:
111.8 inches
Weights
Curb Weight:
3,750 lbs (approx.)
Gross Vehicle Weight Rating:
4,784 lbs (approx.)
🛡️ Safety Features
Ratings
NHTSA Frontal Impact:
4-Star Driver, 4-Star Passenger (for 1997 model year)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
ASR (Acceleration Slip Regulation) - Standard
Passive Features
Airbags:
Driver and Front Passenger Airbags
Seatbelts:
Pretensioning Seatbelts with Force Limiters
Body Structure:
High-strength steel safety cage, crumple zones
💡 Technology Features
Infotainment
Radio:
AM/FM Stereo with Cassette Player, Optional CD Player
Navigation:
Optional Becker Grand Prix or Audio 30 APS navigation system
Driver Assistance
Cruise Control:
Standard Electronic Cruise Control
Wiper System:
Rain-sensing intermittent wipers (optional)
Connectivity
Phone Integration:
Optional integrated cellular telephone system (early form of Bluetooth integration often retrofitted)
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 miles or 1 year, whichever comes first (synthetic oil recommended)
Transmission Fluid Service:
Every 60,000 miles (or as specified in service A/B)
Coolant Service:
Every 30,000 miles or 2 years
Fluid Specifications
Engine Oil:
SAE 5W-40 Synthetic (MB 229.5 specification or equivalent)
Coolant:
Mercedes-Benz Approved Antifreeze/Coolant (e.g., ZEREX G-05 or equivalent with MB 325.0 specification)
Brake Fluid:
DOT 3 or DOT 4 (MB Spec 331.0)
Known Issues
Wiring Harness:
Biodegradable insulation on engine wiring harnesses can degrade, leading to electrical issues. Repair kits and updated harnesses are available.
Rust:
Corrosion can affect wheel wells, rocker panels, and door bottoms due to the era's materials and undercoating treatments.
Mass Air Flow Sensor:
Can become dirty or fail, causing rough idle, poor acceleration, and check engine lights.
Window Regulators:
Plastic components can wear or break, causing power windows to stop functioning.
Oil Cooler Seals:
Leaking oil cooler seals can lead to oil mixing with coolant.
Drive Shaft Center Bearing:
Can wear out, causing vibration under acceleration.
📚 Vehicle History
Brand Heritage
Manufacturer:
Daimler-Benz AG (now Daimler AG)
Model Evolution
Generation:
Second generation (W210) E-Class
Design Era:
Replaced the W124 E-Class, introduced a more modern, 'dual headlamp' design language.
Production
Production Years Model:
1995-2002 (W210 generation)
Manufacturing Location:
Germany (Sindelfingen), USA (Tuscaloosa - for some variants)
🏆 Awards & Recognition
Recognitions
Automotive Journalism:
Frequently praised by automotive publications for its build quality, ride comfort, and advanced engineering.
Safety Awards:
Consistently ranked well for safety by IIHS and NHTSA for its time.
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