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2002 Mercedes-Benz E55 AMG Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: E55 AMG Year: 2002 Codes Chassis Code: W211 Engine Code: M113 E55 ML 👋 Introduction Market Position Segment: Executive Sports Sedan Positioning: High-performance...
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2002 Mercedes-Benz E55 AMG Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
E55 AMG
Year:
2002
Codes
Chassis Code:
W211
Engine Code:
M113 E55 ML
👋 Introduction
Market Position
Segment:
Executive Sports Sedan
Positioning:
High-performance variant of the E-Class, blending luxury, comfort, and potent V8 power with AMG tuning.
Competitive Analysis
Competitors:
BMW M5 (E39), Audi S6 (C5), Lexus GS 430.
Key Features
Performance Focus:
Supercharged V8 engine, AMG-tuned suspension and braking systems, aggressive styling.
Luxury Appointments:
Premium interior materials, advanced comfort features, refined ride quality.
📋 Manual Details
Coverage Areas
Coverage Description:
Comprehensive service, repair, troubleshooting, diagnostics, and maintenance for all systems of the 2002 Mercedes-Benz E55 AMG (W211).
Page Count
Estimated Pages:
Over 2000 (typical for comprehensive dealer-level software)
Manual Type
Type:
Official Mercedes-Benz Electronic Service Manual (ESM) Software
Language
Language:
English
Format
Format:
Digital Software (likely .ISO or executable installer)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M113 5.4L Supercharged V8), Transmission (5G-Tronic automatic), Differential, Driveshafts, Exhaust System.
Chassis:
Suspension (Active Body Control - ABC), Steering, Brakes (performance system), Wheels, Tires.
Electrical:
Engine Control Module (ECM), Transmission Control Module (TCM), Body Control Module (BCM), Lighting, Instrumentation, Infotainment, CAN Bus communication, Sensor diagnostics.
Body:
Exterior panels, Interior trim, Doors, Hood, Trunk, Seals, Glass, Seats, Restraint systems (Airbags, Seatbelts).
Procedures Included
Maintenance:
Scheduled maintenance (oil changes, filter replacements, fluid flushes), Brake pad and rotor replacement, Spark plug replacement, Belt replacement.
Repair:
Engine overhaul, Transmission repair and replacement, Suspension component replacement (struts, links), Brake system bleeding and component replacement, Electrical component testing and replacement.
Diagnostics:
Diagnostic Trouble Codes (DTCs) lookup and interpretation, Live data stream analysis, Component testing procedures, Wiring diagrams for fault finding.
Technical Depth
Depth:
Dealer-level diagnostics, component-level repair, full system overhaul, wiring schematics, torque specifications, special tool requirements.
📊 Manual Specifications
File Format
Compatibility:
Windows OS (typically XP, Vista, 7, 8, 10). May require specific virtual machine setup for older software versions.
Print Quality
Searchability:
Searchable text, hyperlinked sections for quick navigation.
Binding Type
Binding:
N/A (Digital Software)
Paper Type
Paper:
N/A (Digital Software)
⚙️ Engine Specifications
Primary Engine
Configuration:
V8
Displacement:
5.4 Liters (5439 cc)
Aspiration:
Supercharged (Lysholm Twin-Screw Supercharger)
Performance
Horsepower:
469 hp @ 6100 rpm
Torque:
516 lb-ft (700 Nm) @ 2650-4500 rpm
Fuel System
Injection Type:
Multi-point Fuel Injection (MPFI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Engine Management
ECU:
Bosch Motronic ME 2.8
Cooling System
Coolant Capacity:
Approx. 10.0 Liters (with heater core)
Coolant Type:
Mercedes-Benz approved silicate-free antifreeze (e.g., G05 or G48 equivalent)
🔧 Transmission
Standard
Type:
5-Speed Automatic (5G-Tronic)
Transmission Fluid Type:
MB 236.10 or MB 236.12 Automatic Transmission Fluid (ATF)
Features
Gear Ratios:
1st: 3.59, 2nd: 2.19, 3rd: 1.42, 4th: 1.00, 5th: 0.73, Reverse: 3.40
Driving Modes:
Comfort (C) and Sport (S) modes.
📐 Dimensions
Exterior
Length:
190.9 in (4850 mm)
Width:
71.5 in (1816 mm)
Height:
57.1 in (1450 mm)
Weights
Curb Weight:
Approx. 3858 lbs (1750 kg)
Gross Vehicle Weight Rating:
Approx. 4784 lbs (2170 kg)
Cargo
Trunk Volume:
15.9 cu ft (450 Liters)
🛡️ Safety Features
Ratings
NHTSA Front Impact:
4/5 Stars
NHTSA Side Impact:
4/5 Stars
Active Features
Electronic Stability Program:
Standard (ESP)
Traction Control:
Standard (ASR)
Braking System:
Anti-lock Braking System (ABS) with Electronic Brake-force Distribution (EBD), Brake Assist (BAS).
Passive Features
Airbags:
Frontal airbags (driver and passenger), Side airbags (front), Window airbags (front and rear).
Seatbelts:
3-point inertia-reel seatbelts with pretensioners and belt force limiters.
💡 Technology Features
Infotainment
Head Unit:
COMAND 2.0 or COMAND APS system (optional).
Navigation:
Optional GPS Navigation system.
Audio System:
Premium audio systems, potentially including Harman Kardon or Bose (optional).
Driver Assistance
Cruise Control:
Standard cruise control, optional DISTRONIC (adaptive cruise control).
Parking Assist:
Optional PARKTRONIC parking sensors.
Connectivity
Telephone:
Optional integrated hands-free telephone system (often with cradle).
Comfort Features
Climate Control:
THERMOTRONIC automatic climate control (dual-zone).
Seats:
Multi-contour power-adjustable front seats with memory, heating, and ventilation (optional).
🔧 Maintenance
Service Intervals
Oil Change:
Every 10,000 miles or 12 months, whichever comes first (using synthetic oil).
Transmission Fluid Service:
Every 40,000-60,000 miles or 4 years.
Spark Plug Replacement:
Approximately 60,000 miles (typically iridium spark plugs).
Fluid Specifications
Engine Oil Spec:
SAE 0W-40 (MB Approved 229.5 specification recommended)
Engine Oil Capacity:
Approx. 8.5 Liters (with filter change)
Brake Fluid Spec:
DOT 4 Plus (MB Approved 331.0 specification)
Known Issues
Active Body Control Suspension:
Leaks from ABC hydraulic lines, pump failures, strut issues (common on high-mileage units).
Supercharger Clutch:
Failure of the supercharger clutch can lead to loss of boost.
Ignition Coils:
Misfires due to failing ignition coils.
Oil Cooler Leaks:
Leaking oil cooler seals can cause oil and coolant contamination.
📚 Vehicle History
Brand Heritage
Mercedes Benz Legacy:
Long history of automotive innovation, luxury, and performance dating back to the late 19th century.
Model Evolution
E Class Lineage:
The E55 AMG (W211) is part of the seventh generation of the Mercedes-Benz E-Class sedan, known for its sophisticated engineering and blend of sportiness and luxury.
Production
Production Years:
2002-2006
Manufacturing Location:
Sindelfingen, Germany
🏆 Awards & Recognition
Recognitions
Automotive Press:
Often praised by automotive journalists for its blend of blistering performance and refined luxury, earning it titles like 'executive muscle car'.
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