2007 Mercedes-Benz G500 Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: G500 Year: 2007 Codes Chassis Code: W463 👋 Introduction Market Position Segment: Luxury Full-Size SUV / Off-Road Vehicle Competitive Analysis Competitors: Land Rover...

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Description

🏷️ Basic Information

Identification

Make:

Mercedes-Benz

Model:

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Luxury Full-Size SUV / Off-Road Vehicle

Competitive Analysis

Competitors:

Land Rover Range Rover, Lexus LX, Cadillac Escalade, Toyota Land Cruiser

Key Features

Unique Selling Points:

Unrivaled off-road capability combined with luxury, robust build quality, legendary G-Wagen heritage, triple differential locks.

📋 Manual Details

Coverage Areas

Region Covered:

Global (North America, Europe, Asia, etc. applicable)

Page Count

Estimated Pages:

Varies by specific software build, typically 3000+ pages for full factory service manual

Manual Type

Type:

Official Service and Repair Manual Software

Language

Language:

English (primarily, with potential for multi-language support in factory builds)

Format

Format:

Software (CD/DVD/Downloadable, proprietary Mercedes-Benz format like WIS)

📖 Manual Coverage

Systems Covered

Engine:

Complete diagnosis, repair, overhaul, and specifications for M113 E50 engine.

Transmission:

Service, repair, and diagnosis for 722.6 (5G-Tronic) automatic transmission.

Drivetrain:

Front/rear axles, differentials, transfer case (3-differential lock system), driveshafts, CV joints.

Suspension:

Independent front suspension, solid rear axle, coil springs, shock absorbers, leveling system (if equipped).

Brakes:

Front and rear disc brakes, ABS, EBD, BAS (Brake Assist), ESP (Electronic Stability Program), parking brake.

Steering:

Hydraulic power steering system, steering column, linkage.

Electrical:

Battery, alternator, starter, fuse box diagrams, lighting systems, horn, wiper system.

Electronics:

Engine control module (ECM), transmission control module (TCM), body control module (BCM), climate control, audio system, navigation (if equipped).

Body:

Body panel removal/installation, door mechanisms, glass, seals, interior trim, bumpers.

HVAC:

Air conditioning system, heater core, blower motor, climate control module, refrigerant recharge.

Safety Systems:

Airbag system (SRS), seat belt pre-tensioners, seat belt operation and testing.

Procedures Included

Maintenance:

Scheduled maintenance intervals, fluid changes (oil, coolant, brake, power steering, transmission), filter replacements, lubrication.

Troubleshooting:

Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, common fault analysis.

Repair:

Detailed step-by-step repair procedures for all major mechanical and electrical components.

Overhaul:

Engine and transmission overhaul procedures, including disassembly, inspection, and reassembly.

Diagnostics:

Use of Mercedes-Benz diagnostic tools (e.g., STAR Diagnosis), system checks, sensor testing.

Installation:

Component replacement and installation guidelines, including torque specifications.

Technical Depth

Depth:

Comprehensive: From basic fluid checks and filter changes to full engine/transmission rebuilds and complex electronic diagnostics.

📊 Manual Specifications

File Format

File Type:

Proprietary Mercedes-Benz electronic format (typically accessed via dedicated software)

Print Quality

Quality:

High-resolution digital images, schematics, and text.

Binding Type

Binding:

N/A (Software)

Paper Type

Paper:

N/A (Software)

⚙️ Engine Specifications

Primary Engine

Engine Code:

M113 E50

Engine Type:

Naturally Aspirated V8 SOHC (Single Overhead Camshaft with 3 valves per cylinder, 2 intake, 1 exhaust)

Displacement:

4966 cc (5.0 Liters)

Performance

Horsepower:

292 hp @ 5500 rpm

Torque:

339 lb-ft @ 2800-4000 rpm

Fuel System

Injection Type:

Electronic Fuel Injection (EFI) with sequential multiport fuel injection.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Specifications

Bore X Stroke:

97.0 mm x 84.0 mm

Compression Ratio:

9.0:1

Engine Oil Capacity:

8.0 Liters (8.5 US Quarts)

Recommended Oil Viscosity:

SAE 0W-40 or 5W-40 (MB 229.5 specification)

Cooling System Capacity:

Approx. 11.0 Liters (2.9 US Gallons)

Recommended Coolant:

Mercedes-Benz specification 325.0 / 326.0 (Antifreeze/Coolant Concentrate)

🔧 Transmission

Standard

Transmission Type:

5-speed Automatic (722.6 G-Tronic)

Optional

Optional Transmission:

N/A for 2007 G500 in most markets

Features

Torque Converter Lockup:

Yes, provides more efficient direct drive at cruising speeds.

Shift Modes:

Comfort (C) and Sport (S) modes.

Fluid Capacity

Transmission Fluid Capacity:

Approx. 8.0 Liters (204-205 series, check specific procedure for accurate measurement)

Fluid Specifications

Transmission Fluid Type:

MB 236.10 / 236.12 (ATF)

📐 Dimensions

Exterior

Length:

4527 mm (178.2 in)

Width:

1810 mm (71.3 in) (excluding mirrors)

Height:

1934 mm (76.1 in)

Wheelbase:

2850 mm (112.2 in)

Ground Clearance:

Approx. 205 mm (8.1 in) (standard) / Higher with off-road packages

Weights

Curb Weight:

Approx. 2450 kg (5401 lbs)

Gross Vehicle Weight Rating:

Approx. 3200 kg (7055 lbs)

Towing Capacity:

Up to 3500 kg (7716 lbs) (braked trailer)

🛡️ Safety Features

Ratings

NHTSA Rating:

Varies by test year and specific model configuration; generally good for its era, but not as comprehensively tested as modern vehicles.

Active Features

Anti-lock Braking System

Electronic Stability Program (ESP)

Brake Assist System (BAS)

Traction Control:

All-time 4-wheel drive with traction control systems.

Passive Features

Airbags:

Front airbags, side airbags (front), optional rear side airbags.

Seatbelts:

3-point inertia-reel seat belts with pre-tensioners and belt force limiters.

Rollover Protection:

Designed with a low center of gravity for an SUV and robust chassis for its intended use, but roll-over risk exists in extreme situations.

💡 Technology Features

Infotainment

Head Unit:

Factory Mercedes-Benz COMAND (Cockpit Management and Navigation)

Navigation:

Optional GPS Navigation system with CD-ROM/DVD-ROM map updates.

Audio System:

Premium audio system, potentially with CD changer and harman/kardon sound system option.

Driver Assistance

Cruise Control:

Standard cruise control.

Parking Sensors:

Optional front and rear parking sensors (Parktronic).

Connectivity

Bluetooth:

Optional Bluetooth phone integration (often requires separate cradle).

Auxiliary Input:

Likely has an auxiliary audio input or CD changer interface.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically 10,000 miles (16,000 km) or 12 months, whichever comes first (refer to manual for specific recommendations based on driving conditions).

Major Service Intervals:

Refer to manual for intervals for spark plugs, transmission fluid, coolant, brake fluid, etc., often at 30,000, 60,000, or 100,000 mile milestones.

Fluid Specifications

Brake Fluid Type:

DOT 4 Plus (MB 331.0 specification)

Power Steering Fluid:

MB 236.3 specification (e.g., Pentosin CHF 11S or equivalent)

Transfer Case Fluid:

MB 235.4 specification (e.g., SAE 75W-80 GL-5)

Differential Fluid Front Rear:

MB 235.7 specification (e.g., SAE 75W-85 GL-5)

Known Issues

Common Wear Items:

Certain rubber bushings (control arms, sway bars), potential for leaks in valve covers or oil pan gaskets, HVAC blower motor resistor, EGT sensor issues on some V8 models.

Electronic Quirks:

Occasional issues with window regulators, door lock actuators, and climate control modules; requires proper diagnostic tools for troubleshooting.

📚 Vehicle History

Brand Heritage

Heritage:

Mercedes-Benz has a long history of producing rugged, capable off-road vehicles dating back to military applications and early Geländewagen models.

Model Evolution

Generation:

W463 (introduced in 1989, with significant updates throughout its production life)

Key Updates For 2007:

Likely includes updated interior trim, potentially minor powertrain enhancements, and updated electronic systems compared to earlier W463 models. The M113 engine was a staple for this generation.

Production

Production Years For G500 W463:

1998-2008 (market dependent)

Manufacturing Location:

Graz, Austria (contract manufactured by Magna Steyr)

🏆 Awards & Recognition

Recognitions

Off Road Acclaim:

Consistently recognized for its exceptional off-road prowess and durability by automotive journalists and enthusiasts.

Ratings

Consumer Reports Ratings:

Varies by model year and specific test, but generally rated well for reliability and durability, though fuel economy is a common critique.

Certifications

Oem Certification:

This manual is officially licensed, indicating it's sourced directly from or endorsed by Mercedes-Benz.